Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China
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Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China
SHENZHOU disc stack centrifuge product line is very rich, including DHC260, DHC350, DHC400, DHC470, DHC550, DHC640, DHC730 and other models of ordinary type, food grade and explosion-proof grade and other series to meet the needs of customers in different fields . Each of our product series adopts a unique design and is equipped with an automatic control system, which can significantly improve production efficiency, reduce energy consumption costs, and ensure production quality and safety. If you are looking for a reliable and efficient disc stack separator supplier, SHENZHOU SEPARATION will be your best choice.
The ZK high-efficiency disc separators by SHENZHOU SEPARATION are designed for efficient and stable operation, boasting a remarkable separation factor of up to 14,500G. Made from high-performance stainless steel materials such as AISI 321 and 316L, these disc separators ensure longevity and corrosion resistance for a wide range of applications. Equipped with an automated cleaning system and advanced programs, these separators are ideal for industries such as pharmaceuticals, biotechnology, food processing, and environmental science.
We are a leading manufacturer of efficient disc separators that cater to various industries. Our company prides itself on providing high-quality products that deliver exceptional performance and reliability. With years of expertise in the field, we have developed a reputation for innovation and excellence. Our disc separators are designed to meet the specific needs of our customers, offering precise and efficient separation of materials for a wide range of applications. You can trust us to provide cutting-edge technology and superior customer service, ensuring that you get the most out of your investment. Choose us for all your disc separator needs.
Our company specializes in providing efficient disc separators designed for various industries. With a strong focus on innovation and quality, we offer high-performance separators that are reliable and versatile. Our commitment to customer satisfaction drives us to deliver top-notch products that meet the needs of our clients. Backed by a team of experts, we ensure that our disc separators are of the highest standard, offering superior performance and durability. Trust in our company to provide you with the best separation solutions for your industry, tailored to meet your specific requirements.
Disc Stack Centrifuge Process Features
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Efficient and Stable Operation
SHENZHOU SEPARATION is dedicated to creating high-quality and cost-effective products. We have high-quality modern processing equipment, which provides the fundamental assurance for producing top-notch separators in the processing workshop. The ZK high-efficiency disc stack centrifuge boasts an exceptional separation factor of up to 14,500G and can achieve efficient and stable operation, whether as a stand-alone machine or within a modular design.
High-Performance Stainless Steel Material
To ensure the stability and lifespan of the separator, considering the possibility of corrosive ions or substances in some separated materials, we opt for materials with high strength and excellent corrosion resistance. Examples include AISI 321, AISI 316, AISI 316L, and high-strength Cr-Ni-Mn stainless steel. We will make rational selections among these materials based on the characteristics of the substances to ensure the efficient operation of the separator.
Automated Cleaning System and Advanced Programs
The control system of SHENZHOU disc stack centrifuge is equipped with a fully automated cleaning program, capable of cleaning the external surfaces of the machine hood and the drum. This ensures that each mechanical cleaning is thoroughly carried out, avoiding any impact from human factors on the cleaning effectiveness. This cleaning system is highly suitable for the biopharmaceutical field, meeting the requirements of CIP/SIP, and complying with GMP regulations.
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Working Principle of Disc Stack Centrifuge
Disc stack centrifuge is a kind of industrial centrifuge used to clarify and separate liquids. It also belongs to vertical centrifuge. Because there is a set of disc-shaped parts (discs) nested together in the drum named disc centrifuge. The drum is driven by a motor through a vertical shaft to rotate at a high speed. The material enters the disc centrifuge drum through the feed pipe, and then enters the disc group. It accelerates in the distribution chamber until synchronized with the speed of the drum. When the suspension (or emulsion) flows through the gap between the discs, the solid particles settle on the discs to form sediment under the action of centrifugal force. The sediment slides along the surface of the disc, then it separates from the disc and accumulates in the part of the drum with the largest diameter - solid slag collection chamber. The solid phase is discharged by controlling the sealing water and slag water, and the separated liquid is discharged from the liquid outlet. The function of the disc is to shorten the settlement distance of solid particles and expand the settlement area of the drum. The installation of the disc in the drum greatly increases the production capacity of the separator.
Popular Application Industries of Disc Stack Centrifuge
Disc stack centrifuge is a common centrifugal separation equipment, which is widely used in various fields. It can efficiently separate and purify different components and is suitable for industries such as pharmaceutical research and development, biotechnology, food processing and environmental science. SHENZHOU disc stack separator can provide you with fast and reliable separation solutions.
| Applications | Application Scenarios |
| Animal and Vegetable Oils | Rapeseed oil, cottonseed oil, corn oil, palm oil, soybean oil, peanut oil, sunflower oil, pepper oil, rice bran oil, sesame oil, safflower oil, etc.; animal oils include: fish oil, animal fat oil, etc. |
| Food & Beverage Dairy | Purification of dairy products (milk, goat milk, camel milk, etc.); stripping of liquid milk and fat; extraction of fruit juice (orange juice, coconut milk, apple juice, etc.), vegetable juice, tea drinks, coffee, beer, etc. |
| Biological Fermentation | Antibiotics, extracts (vitamins, penicillin, Escherichia coli, antibiotics, hormones, etc.), concentration of microorganisms, concentration and clarification of fermented liquids, and extraction of traditional Chinese medicines. |
| Chemical Industry | Coal tar, combustible and flammable extracts are separated. |
| Industrial Environmental Protection | Purification of cutting fluid, grinding fluid, surface cleaning agent, polishing fluid, quenching fluid, etc.; purification and regeneration of industrial oil such as hydraulic guide rail oil, mold release agent, oil film bearing oil, grinding fluid, rotor sealing oil, etc. |
| Mineral Oil for Ships | Removal and purification of moisture and mechanical impurities in marine diesel engine fuel, including heavy diesel oil, low flow oil, hydraulic oil, light diesel oil, lubricating oil and other oil series. |
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Regarding the attributes and functionality of the disc separators, it is a kind of product that will always be in vogue and offer consumers limitless benefits. It can be a long-lasting friend for people because it is constructed from high-quality raw materials and has a lengthy lifespan.
The buyers of disc separators come from many businesses and nations around the world. Before they begin working with the manufacturers, some of them may reside thousands of miles away from China and have no knowledge of the Chinese market.
Yes, if asked, we will supply relevant technical details regarding Shenzhou. Basic facts about the products, such as their primary materials, specs, forms, and primary functions, are readily available on our official website.
Regarding the attributes and functionality of the disc separators, it is a kind of product that will always be in vogue and offer consumers limitless benefits. It can be a long-lasting friend for people because it is constructed from high-quality raw materials and has a lengthy lifespan.
The application of the QC process is crucial for the quality of the final product, and every organization needs a strong QC department. disc separators QC department is committed to continual quality improvement and focuses on ISO Standards and quality assurance procedures. In these circumstances, the procedure may go more easily, effectively, and precisely. Our excellent certification ratio is a result of their dedication.
In China, ordinary working time is 40 hours for employees who work full time. In Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd, most employees work abiding by this kind of rule. During their duty time, each of them devotes their full concentration to their work so as to provide customers with the highest-quality Decanter Centrifuge and an unforgettable experience of partnering with us.
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