PRODUCTS

GQ type two phase solidliquid separator is suitable for solid content lower than 2% solution ,widely used for juice ,herb,medicine , bacteria ,fermentation liquid ,clarification process . After separation , the solid will collect in the drum .Then stop the centrifuge and take out the drum for solid discharge .

Bacteria Tubular CentrifugeBacteria Tubular Centrifuge with Cooling Function and Sterilization Function

CASEIN PRODUCTION - USE OF SEPARATOR AND DECANTER IN DAIRIESAt a proportion of approximately 80 percent, casein is the most important protein fraction in cow‘s milk. Isolated casein is a valuable raw material for a wide variety of industrial sectors. The food industry uses casein in powdered form as high-quality protein. It also has great importance As a binder for paints, for gluing plywood, as a photoresist in etching and for the manufacture of adhesives, putty, textile finishes and block stains for leather.Casein is present in milk in colloidal solution. Depending on temperature, casein particles have different sizes. Smaller particle sizes are described as casein submicelles, above that as casein micelles. Casein consists of long chains of molecules of different amino acids. These molecule chains are combined into submicelles which are held together by phosphate salts.In order to isolate the casein, the casein micelles must be precipitated out of the milk. This becomes possible when the surface charge and consequently the repulsion forces of the casein molecules are reduced so that coagulation can take place. The alternative processes are called acid or rennet precipitation.In acid precipitation using a mineral acid, the positively-charged hydrogen ions penetrate the casein micelles, as a result of which the negative net charge of the casein micelles drops. Simultaneouslythe hydrate shell and the number of the doubly charged calcium ions are also reduced. The same-polarity charge and therefore the repulsion forces are reduced, so that the forces of attraction predominate. The heat energy of the particles causes them to collide and unite into larger aggregates which then precipitate out of the milk.Unlike acid precipitation, which is reversible, in rennet precipitation, micelle components are irreversibly cleaved off. The rennet enzyme cleaves the calcium-insensitive hydrophilic part. Around 50 percent of the net negative charge of the casein surface is thus lost, weakening the protective hydrate shell and exposing the calcium-sensitive part of the casein on the surface of the micelle. Aggregation now takes place in the second coagulation phase following the enzymatic reaction. The actual gelation takes place by bridging the aggregates with calcium ions.Bacteria removal from the skimmed milkWhether using rennet or acid precipitation, a well degreased skimmed milk is the starting point for producing casein. In order to be able to manufacture a perfect end product, the skimmed milk not only has to be pasteurized but also as free of germs as possible. In the bacteria removing separator, the bacteria and germs are centrifugally separated and discharged from the bowl by partial ejection. The bacterially clarified skimmed milk is subsequently heated to coagulation temperature in a plate heat exchanger.Casein recovery from wheyDepending on the casein type (acid or rennet), the casein is precipitated either by inline addition of technical acid or by the use of enzymes with the addition of rennet. The latter method of precipitation requires a certain amount of time and is therefore carried out in batch. To support and promote the coagulation process, further indirect temperature treatments with subsequent reaction stages follow. Actual separation of the coagulated casein from the whey is performed by decanters. The whey which forms is cooled, clarified and then passed on for further processing. In order to increase the degree of purity of the raw casein, it needs to be largely freed from the minerals and lactose adhering to it. To achieve this, it is washed several times on the countercurrent principle and is then dried to a residual water content of maximum 10 percent.

SEPARATORS AND DECANTERS FOR ANIMAL AND VEGETABLE FATS AND OILSWhether cooking oils must be refined, used vegetable fats must be treated, animal fats or animal oils must be processed, today it would be unthinkable to operate a production without separators and decanters in the edible oils industry.Shenzhou offers self-cleaning disk separators and 2-phase disk separators, decanters, and tricanters  for the separation and clarification of edible oils.

Shenzhou supplies decanters with warranty for use in industry and environmental.De-greasing / phosphating bathsThree-phase decanters may be used in the metal-working industries to remove oil and solid particles from de-greasing and iron-phosphating baths in a single stage. This allows the baths to maintain their optimum cleaning effect and considerably increases the media's lifespan. Two-stage decanters may be used to separate solids from zinc-phosphating baths.Paint sludgeDecanters may also be used to remove water from water- or solvent-based paints. The benefit here is that operation is continuous and fully automatic.Waste-water treatmentDecanters may be used to remove larger quantities of undesirable solids from waste water.Removal of water / concentration of sludgeThe commercial priority here is to remove most of the water from sludge so that its quantity is reduced. Continuously operating decanting procedures are very suitable for this requirement.RecyclingRecycling systems usually employ a phase that recovers valuable materials from a washing phase. For instance, pusher centrifuges may be used during the recycling of old tyres and worm-screen centrifuges may be used in the recycling of cable scrap to name but two examples.

Separators, decanters and centrifugesCentrifuges are also widely used in the fields of biotechnology, chemicals and pharmaceuticals. They are employed, for instance, in the production of technical alcohol and ethanol, the removal of water from mash, the processing of fermentation raw materials (e.g. molasses) and the treatment of fermentation products (e.g. algae, baking yeast and feed yeast). Separators, decanters and centrifuges may be also utilized in the manufacture of arabic gum, vaccinations, insulin, enzymes, essential oils, fragrances and aromas as well as vitamins to name but a few applications.

Shenzhou supplies factory- and service-rebuilt decanters with warranty for use in the starch industry.

SEPARATORS AND DECANTERS FOR BREWERIESFactory-rebuilt centrifugal separators and decanters for beer clarification brewing industry. During a complete general overhaul service, these beer centrifuges are supplied with new control systems (Siemens S7) and thus, can be easily integrated into the production. After a successful test run, our separators and decanters are shipped out including a warranty for all mechanical parts.In addition to our beer separators—they are used for the clarification of "green" beer or for the pre-clarification of the beer prior to inserting the filter—our separators have established themselves over many years for the clarification of hot wort, cold wort, and trub wort. Today, the clarification of wheat beer would be unthinkable without self-cleaning disk separators.Decanters are used during the beer and wort recovery.Separators for breweriesSHENZHOU supplies factory- and service-rebuilt separators with warranty for use in breweries.Hot wort clarificationThe hot wort created during boiling may be separated with the help of self-cleaning disc separators. The benefit here is that operation is continuous and fully automatic.Cloudy wort clarificationSelf-emptying disc separators usefully supplement the process of clarifying hot wort in whirlpools as they permit partial flows to be continuously and fully automatically separated and removed from the bottom section.Cold wort clarificationSelf-cleaning disc separators may also be used to separate colloidal protein particles (cooling trub) from the cold wort.Green beer clarificationThe process of moving defined quantities of yeast cells from the fermentation tank to the storage tank may also be facilitated by the installation of a self-cleaning disc separator between these two tanks.Beer clarificationThe process of moving defined quantities of yeast cells from the fermentation tank to the storage tank may also be facilitated by the installation of a self-cleaning disc separator between these two tanks.Wheat beer clarificationAn event amount of cloudiness is in particular required in the production of wheat beer. Optimum results may be achieved with suitable separators in conjunction with special valve technology.Clarification of cleaning liquidsSelf-cleaning disc separators may also be used to extend the life of the cleaning fluids used to wash bottles, which may help minimize ever-increasing disposal costs. Such separators may be used to remove very fine solids and label residues (upstream installation of rotating brush filters) from the cleaning fluids.

SEPARATORS AND DECANTERS FOR FRUIT AND VEGETABLE JUICES

DDECANTER CENTRIFUGEHigh speed, continuous separator of solids & liquids to maximise recycled water.ECANTER CENTRIFUHigh speed, continuous separator of solids & liquids to maximise recycled water.

Product DescriptionLW series decanter centrifuges usually used dewatering and thickening purpose. It is widely used for maximum dewatering requirements of municipal and industrial wastewater sludge.The dewatering decanter centrifuge is designed for easy separation material include large particle size, high density difference of solid and liquid, low viscosity, high concentration, high treatment capacity and higher dryness than clarity.The materials like sludge or wastewater containing fine particles usually need to be added with flocculants to gather the fine particles condensed into large ones, and then dewatered with T series decanter centrifuge.IntroduceLW Horizontal Decanter Centrifuges feature continuous feeding and discharge. This chemical separation equipment has been applied two-phase (solid - liquid) and three-phase (solid - liquid - liquid) slurries separation industry of chemicals, pharmaceutical, environment protection, as well as mining and food, etc.

Product descriptionLws355x1460 three-phase centrifugeis that two liquid phases and one solid phase enter the centrifuge and expand it thousands of times by relying on the centrifugal force field. The solid phase is settled under the action of centrifugal force, and the two liquid phases are also stratified, so as to realize Solid-liquid-liquid 3-phase separation and discharge them from the body under the action of special mechanism. The whole feeding and separation process is continuous, closed and automatic.