Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China

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    • Custom separator factory | Shenzhou
    • Custom separator factory | Shenzhou

    Custom separator factory | Shenzhou

    Shenzhou separator is delicately manufactured and reflects a high level of technology.
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    • Always striving toward excellence, Shenzhou has developed to be a market-driven and customer-oriented enterprise. We focus on strengthening the capabilities of scientific research and completing service businesses. We have set up a customer service department to better provide customers with prompt services including order tracking notice. separator We have professional employees who have years of experience in the industry. It is them that provides high-quality services for customers all over the world. If you have any questions about our new product separator or want to know more about our company, feel free to contact us. Our professionals would love to help you at any time.The steady growth of Shenzhou over the past few years is due to the high quality separator and services offered to our customers.

    decanter Centrifuges for wine and beer production is created with fashionable design idea. Apart from the benefits for general consumers, decanter Centrifuges for wine and beer production can offer amazing advantages to businesses in terms of sales and customer satisfaction. Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd will always be led by market demand and respect customers' wishes. Based on the feedback given by customers, we will make changes accordingly in our product development so as to manufacture the most satisfying and profitable products.

    Place of Origin:ChinaType:Centrifuge
    Product Type:PlantCondition:New
    Video outgoing-inspection:ProvidedMachinery Test Report:Provided
    Marketing Type:New Product 2020Warranty of core components:1 Year
    Core Components:PLC, Bearing, Gearbox, MotorBrand Name:Shenzhou
    Voltage:380V/50HZ,3PhasePower:Model
    Weight:1050Dimension(L*W*H):Model
    Warranty:1 YearKey Selling Points:Easy to Operate
    Applicable Industries:Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Construction works , Food & Beverage Shops, Chemical plant, pharmaceutical plantShowroom Location:Thailand, Sri Lanka
    Material:Stainless SteelProduct name:Decanter Centrifuge
    Max.Capacity:2m³/H 45m³/H 57m³/H 80m³/HDrum Max Speed:4800rpm 3900rpm 1800rpm 3200rpm
    After-sales Service Provided:Field installation, commissioning and training

    Product Description
    2 Phase Liquid Solid Starch Dewatering Processing Wastewater Treatment Decanter Centrifuge Machine
    SZ manufacture centrifuge for wine and beer production to produce high quality wine and beer. The function for SZ centrifuge is to do the separation and clarification during the production of wine and beer.
    Wine Production Centrifuge
    Must clarification and lees processing is very important for the wine manufacture, SZ decanter centrifuge can be used to clarify solids from the liquid phases. Instead of using a vacuum rotary filter to do the clarification, the decanter centrifuge separation allows the must remains in contact with the lees for a shorter period. In a result, the centrifuge minimize the lees negative effects on the quality of the must, because The lees often have a high phenol content. Compared to the conventional process with kieselguhr, the decanter centrifuge separation produce less waste in wine production for disposal with easy operation and less maintenance cost. SZ cost effective centrifuges offers decisive economic benefits overall for the wine producers. The solids discharge from SZ wine processing centrifuge can be used as fertiliser for the vineyard. The automatic PLC and HIM control centrifuge reduces the processing time, guaranteeing an efficient for the wine production. Quality is core factor for wine producers, Because, SZ decanter centrifuge utilize the high-quality, corrosion and acid-resistant stainless steels made from centrifugal casting or forging . SZ decanter centrifuge can meet the most exacting hygiene requirements. Finally summarization is that SZcentrifuge effective separation and clarification for the wine ensure the producers to have high quality products.
    Centrifuge for beer manufacture
    SZ beer processing centrifuge is the best choice for producing high yield with consistent beer quality. In beer manufacture, SZ centrifuges can be used for various applications include :Dewatering brewer's grains, Wort recovery from hot trub, Clarification of beer before filtration ,Beer recovery from surplus yeast, Green beer separation, Defined turbidity adjustment ,Reduction in brewery wastewater. SZ specially designed centrifuge for beer manufacture is the ideal choice for those applications. SZ customized beer centrifuge can meet specific requirements for the brewing industry to reduce the cost during the manufacture of beer Moreover, our experienced engineers are always consider to have the product which can reduce beer losses, minimize wastewater ,and avoid fluctuations in the brewing process.
    The wheat, potato, corn, pee and rice are the main raw materials for manufacturing starch and gluten. SZdecanter centrifuges are used to achieve effective and economical processing for the starch and gluten manufacturing plant. SZ select different decanter centrifuge especially for different process for optimum production, and we can help the manufacturers not only to produce starch and gluten, but also produce bran and protein from the raw material. Our final goal is to help producers to achieve high value yield and low process cost.
    Wheat Starch and Gluten
    Wheat is one of the most popular raw materials for production of starch and gluten in many countries and regions of the world. The wheat can be processed to A-starch, pentosans and gluten or B-starch and other byproducts. The wheat flour is break into constituents of A-starch, pentosans and gluten or B-starch. And the centrifuges will do the separation of the products to the acceptable grade. Typically, the final product from the wheat include cleaned vital gluten, B-starch suspension for further processing and cleaned A-starch suspension for production of glucose.
    Besides the wheat starch production, SZ decanter centrifuge are widely used for corn-starch production to remove water from the gluten and fine fibers, Potato starch in separating the amniotic fluids and removing water from pulps, and root starch (tapioca, manioc, cassava) to separate the amniotic fluids and to remove water from pulps. SZ different size of food industry decanter centrifuge is for different capacity of production. And the PLC controlled VFD centrifuge is with wide range application, less manpower for operation. With our worldwide partners and branches, we can provide fast service to the international starch manufacturers. SZ is always focus on offering solutions, not just the decanter centrifuge machine. This enable us to have more repeat clients in the starch industry.
    Scope of application:
    Application fields
    1. Food

    A flesh processing,aquatic products process and edible protein recovery;
    B Extract plant protein from soybean,oily seeds and leguminous plants;
    C Recovery of brewing leach liquor malt and yeast
    D Treatment and recovery of wine lees liquid;
    E Extract of instant coffee and tea;
    F Clarification of palm oil,olive oil and seed oil;
    G Extract juice from fruits ,berries and vegetables;
    H Recovery of refined pectin;
    I Clarification of grape juice and grape wine.

    2. Environmental protection

    Drilling mud ,industrial effluent ,waste water of municipal works,fertilizer,organic waste water,paint sludge,plastic
    particles,gravel washing water,waste water in steel-making ,flue gas desulfurization,sewage sludge treatment of waterworks.

    3. Petroleum and chemical industry

    A Processing of kaolin and calcium carbonate,production of bentonite and titanium dioxide;
    B Exploration of petroleum oil,natural gas,crude oil refining and related industries,additive of lube oil and waste oil recovery;
    C Intermediate products and final products of organic chemistry industry;
    D Thermoplastic materials,includes PVC,polypropylene,polystyrene,synthetic rubber and fiber;
    E Inorganic chemical industry ,includes bleach,acid,silica products and fertilizers;
    F Treatment of spent wash and molasses fermentation residues;
    G Extraction of starch from wheat,corn ,cassava and potato;
    H Waste liquid recovery and recycling from above industries.

    Other fields
    Pharmaceutical intermediates,salts and manures,etc.
    Specification
    Model
    Diameter(mm)
    Lenght(mm)
    Max speed
    L/D ratio
    G-force
    Capacity(m3/h)
    Main motor power(Kw)
    Weight(kg)
    Dimension
    (mm)
    LW250*1000
    250
    1000
    5000
    4
    2722
    0.5-5
    7.5
    950
    2120*1250*680
    LW300*900
    300
    900
    4200
    3
    2964
    1-6
    11
    1160
    2150*1300*900
    LW300*1200
    300
    1200
    4000
    4
    2784
    2-6
    11
    1350
    2450*1300*900
    LW355*1160
    355
    1160
    3600
    3.3
    2576
    2-8
    15
    1400
    2470*1350*830
    LW355*1460
    355
    1460
    3600
    4
    2576
    2-10
    15
    1800
    2750*1350*830
    LW400*1200
    400
    1200
    3200
    3
    2294
    3-12
    18.5
    1800
    2730*1600*1080
    LW400*1600
    400
    1600
    3000
    4
    2016
    3-15
    22
    2000
    3130*1600*1080
    LW450*1800
    450
    1800
    2800
    4
    1976
    4-25
    37
    2500
    3320*1700*1130
    LW500*2000
    500
    2000
    2800
    4
    1750
    5-35
    45
    4000
    3520*1800*1170
    LW530*1855
    530
    1855
    2600
    3.5
    2006
    5-38
    55
    4680
    3885*1350*1600
    LW530*2120
    530
    2120
    2400
    4
    1709
    5-40
    55
    4800
    4150*1350*1600
    LW550*2000
    550
    2000
    2800
    4
    2414
    6-40
    55
    5700
    4570*1380*1600
    LW650*1950
    650
    1950
    2200
    3
    1761
    6-45
    75
    5000
    4840*1510*1720
    LW650*2600
    650
    2600
    2000
    4
    1456
    6-65
    90
    6000
    5490*1510*1720
    LW720*2160
    720
    2160
    2000
    3
    1612
    7-80
    120
    6000
    5200*1600*1800
    LW720*2880
    720
    2880
    2000
    4
    1306
    7-90
    120
    8000
    3100*1600*1800
    LW800*2400
    800
    2400
    1800
    3
    1451
    20-100
    150
    12000
    5820*2000*1300
    LW800*3200
    800
    3200
    1800
    4
    1451
    20-120
    150
    1300
    7100*2000*1300
    Main technical features
    1. Industrial design

    Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.


    2. Effectively ease resonance during rotating of bi-rotor

    When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.

    3. Thoroughly eliminate phenomenon of liquid ring stalling

    Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
    4. Unique technique adopt in main component work-blanks

    The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.

    5. Main bearing selection

    We use origin bearings of international first-line brands such as SKF,FAG and so on.

    6. Constant temperature detection

    All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.

    7. Inter-change ability

    Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.

    8. Simplyand safely in bearing disassemblement

    One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
    pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
    9.Main bearing lubrication system
    There are two kinds of lubrication system for specific product models :
    A thin oil lubrication
    * Oil pump offers an uninterruptedly power to ensure oil works circularly;
    * Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
    * Oil filter system ensure lubricant’s cleanliness;
    * Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
    * Constant temperature system is available.


    B grease lubrication
    * Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
    resistance,corrosion-proof and high temperature resistance.
    * Optional automatic grease system fills grease on main bearing at designed hours and quantity.

    10. Main bearing BH device (patent design)

    There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.

    11. GSRL feeding device (potent design)

    New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.
    Production workshop

    Screw production1

    Screw production2:

    .

    High speed dynamic balance detection1

    High speed dynamic balance detection2

    Packing & Delivery
    To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
    FAQ
    Q1.What's your advantage? Why we choose you?
    A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
    2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
    3)We use famouse good quality materials and the best production process

    Q2.What's the Payment?
    A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
    procedure is complex and the fee is high. You can also use Western Union and Paypal.

    Q3.Are you a factory or trading company?
    A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.

    Q4.How long is the warranty period ?
    A:12 months.
    Basic Information
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