Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China

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    • High-Speed Tubular Centrifuge Separator for Efficient Liquid Separation
    • High-Speed Tubular Centrifuge Separator for Efficient Liquid Separation

    High-Speed Tubular Centrifuge Separator for Efficient Liquid Separation

    **High-Speed Tubular Centrifuge Separator for Efficient Liquid Separation**

    The High-Speed Tubular Centrifuge Separator is a powerful machine designed to efficiently separate liquids with different densities. By rapidly spinning mixtures, it generates strong centrifugal forces that separate components, allowing for clear liquid extraction or solid removal. This technology is vital in industries such as food and beverage, pharmaceuticals, and wastewater treatment, where precision and speed are crucial.

    **Usage Scenarios:**
    1. In the food and beverage industry, it can be used to clarify juices or recover valuable extracts while maintaining quality.
    2. Pharmaceutical manufacturers utilize the separator for purifying solutions and ensuring product integrity during production.
    3. In wastewater treatment, it helps in separating oil and solids from water, facilitating cleaner discharge and recycling efforts.
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    Products Details
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    • Product features

    The High-Speed Tubular Centrifuge Separator excels in efficient liquid separation, leveraging its advanced continuous tubular centrifuge design for outstanding performance in various industries, including biopharmaceuticals and food processing. With robust construction using premium materials and a straightforward linear structure, it ensures easy installation, operation, and maintenance while achieving high separation factors and clarifying difficult-to-separate emulsions. The separator's intelligent automation minimizes downtime and enhances productivity, making it a reliable solution for both small-scale experiments and large production runs.

    Company profile

    **Company Profile**
    At [Company Name], we are pioneers in innovative separation technologies, dedicated to delivering high-speed tubular centrifuge separators that set industry standards. With a focus on efficiency and precision, our cutting-edge solutions ensure superior liquid separation, optimizing processes across various sectors. Our commitment to quality and sustainability drives us to develop advanced products that not only enhance operational performance but also reduce environmental impact. Backed by a team of experts and years of industry experience, we strive to empower our clients with reliable, high-performance equipment tailored to their specific needs. Trust [Company Name] for unparalleled expertise and exceptional separation solutions.

    Enterprise core strength

    **Company Profile:**

    At the forefront of innovative separation technology, our company specializes in the design and manufacture of high-speed tubular centrifuge separators. With a commitment to efficiency and reliability, we harness advanced engineering to deliver superior performance in liquid separation processes. Our products are tailored to meet industry-specific demands, ensuring optimal output while minimizing operational costs. Backed by a team of experts and state-of-the-art manufacturing facilities, we pride ourselves on our dedication to quality, sustainability, and customer satisfaction. Choose our separators for a reliable solution that enhances productivity and drives success in your operations.

    At present, the basic rules of design in our company are to keep customer-oriented and industry-driven. Our High speed Swing type Tubular centrifuge separatorhas a look that is unique enough to grab the attention of most of the customers. Moreover, it has the tested performance and so on. These aspects can prove the value of the product. The measured data indicates that meets the market requirements. In the future, Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd will focus on technological innovation, continuously improve service quality and develop better products, and is committed to providing customers with products and services that exceed expectations.

    Place of Origin:Liaoning, ChinaType:Centrifuge
    Product Type:PlantCondition:New
    Video outgoing-inspection:ProvidedMachinery Test Report:Provided
    Marketing Type:Hot Product 2019Warranty of core components:1 Year
    Core Components:Bearing, MotorBrand Name:Shenzhou
    Voltage:CustomerizedPower:Model choosing
    Weight:460Dimension(L*W*H):850*750*1650mm
    Warranty:1 YearKey Selling Points:Easy to Operate
    Applicable Industries:Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Printing Shops, Construction works , Food & Beverage Shops, Advertising Company, centrifuge, animal feed factory, Blood plasma factoryShowroom Location:None
    Name:Tubular CentrifugeMaterial:SS304
    Application:Liquid Liquid Solid SeparationKeyword:Tubular Centrifuge Machine
    Centrifugal type:High Speed SeparationCertification:GMP/CE

    Product Description
    High speed Swing type Tubular centrifuge separator
    High Speed Tubular Bowl Separator
    Structure and principle: The separator consists of machine body, driving part ,bowl, liquid collecting pan and liquid-in bearing seat etc. The material is sprayed onto the bowl from the inlet on the bottom and strong centrifuge force is formed when the bowl rotates with the material and that makes the material flow upper along the wall of the bowl and then separated because of the different gravity by the centrifugal force.
    GF-for separation: Heavy liquid forms outer ring and light liquid forms inner ring. They flow to the top of the bowl and discharge from their respective outlet. And the little solid is settled on the wall of the bowl and discharged manually after the machine stops.
    GQ-for clarification: Heavy solid is deposited on the inner wall of the bowl，and forms the sludge. And it will be
    discharged by manual after the machine stops. The clear liquid flows out of outlet from the top of the bowl. It is mainly used for separating all kinds of suspension difficult to be separated, especially suitable for separation of solid-liquid suspension with light concentration, heavy viscosity, fine particles and very small differential gravity of the two phases. The motor connect with the big pulley and delivery the power to the spindle through the belt, tensioner and small pulley and rotate with the bowl in high-speed as the clockwise. The high speed tubular centrifuge is mainly used in liquid-solid separation, liquid-liquid-solid separation in bio-pharmacy, beverage, chemical industry. It is an ideal separation equipment by centrifuging, especially for those feeding with little gravity difference, and small dimension in diameter.
    Working principle of Tubular Separator
    Consist of the machine cover, driving device, drum, liquid catch tray, the liquid inlet and bearing seat, this separator with high running speed, belongs to sedimentation separator. The upper drum is a flexible shaft, while the lower is damping floating bearing. The main shaft is connected by a coupling buffer and a passive wheel. Motor transmit power from the transmission belt and tension wheel to passive wheel, to drive the drum rotate around its own axis with high-speed, and thus form a strong centrifugal force field. All the materials are fed from liquid inlet under the bottom, and flow upward along the drum wall by centrifugal force fluid. During this process, the dense liquid phase forms the outer ring, and the small liquid phase forms the inner ring,
    which separately flow to respective liquid outlet mounted on the upper drum.
    When the thickness of the sediment affect the liquid phase clarification or the capacity of the rated slag weight in the drum, the dregs of the drum wall should be removed manually after the shutdown.

    Application：Tubular Separator is mainly used for separating all kinds of suspension which is difficult to be separated, especially suitable for separation of solid-liquid suspension with light concentration, heavy viscosity, fine particles and very small differential gravity of the two phases. such as clarification of herbs plants extracts, various medicine liquor, liquid medicine, oral liquid, the extraction of paint, dye, as well as various proteins, alga, fruit gels, and purification of rubber solution, coal tar, graphite, saponin, pectin, sirup, vaccine mycelia and all kinds of glucose; refining resin, and latex solution, enzyme (SOD) of oxide, various kinds of albumens, the glucoside of the soap, etc.
    Specification
    Model
    GF/GQ75
    GF/GQ105
    GQ/GF125
    GQ/GQ150
    Diameter(mm)
    75
    105
    125
    147
    Height (mm)
    450
    730
    730
    730
    Sedimentation volume（L)
    2.67
    6
    8
    10
    Max speed（r/min)
    20000
    16800
    15800
    14500
    Max separation factor
    21000
    15300
    16300
    15600
    Inlet nozzle diameter (mm)
    3/4
    4/6/8
    4/6/8
    4/6/8/10
    Material inlet pressure (Mpa)
    ≥0.05
    ≧0.05
    ≧0.05
    Capacity (Water capacity)L
    670
    1600
    2200
    3200
    Motor model
    3 phase two pole motor
    3 phase two pole motor
    3 phase two pole motor
    3 phase two pole motor
    Motor power (kw)
    1.5
    2.2
    3
    3
    Machine dimension (mm)
    500*700*1300
    600*1000*1600
    600*1000*1600
    600*1000*1600
    Machine weight (kg)
    260
    490
    510
    550
    Main technical features
    1. The unique design of interior blade is more suitable for the isolation of the fermentation bacteria than the conventional
    tubular separators. Equipped with reverse stop device, the residual mother liquid can be retained completely without loss once the machine stop.
    2.With advantages of high separation factor and strong separation ability, It is applicable to separate and clarify the materials which is difficult to separate by ordinary centrifuge and all kinds of emulsion liquid such as transformer oil, lubricating oil, fuel oil, turbine oil, grease, dyes, and saponification separation and so on.
    3.Simple structure in linear type ,easy in installation and maintation.
    4.Adopting advanced world famous brand components in bearing parts, electric parts and operation parts.
    5.Running in a high automatization and intellectualization,no pollution
    6.Simple to set up, use and clean for minimal down-time between separations
    7. No replacement membranes or costly disposables
    8.3-phase electric motors provide power for rapid acceleration and quieter operation.
    9.Small footprint.
    Details Images
    Points for Operating the Tubular Separator
    * When the percentage of impurities or solids in the liquid is less than 0.5%, the ideal separation effect will be realized. If
    the percentage is higher than 0.5%, the solution should be clarified first
    * High groove is used to feed materials. If the liquid is of large viscosity, it can also be pumped.
    * Measurement for proper materials inlet pressure: when materials are fed by the nozzle into the separator, the proper inlet
    pressure is depended on property of materials the nozzle into the separator,to spray materials at least half up onto the drum.
    Low pressure will cause part of the liquid not fed into drum and slide into the bearing seat at the bottom of the drum to
    outflow from overflow mouth, while the high pressure will affect the separation quality and lead to the vibration of the
    machine.
    * The inside diameter of feeding tube shall be large enough to be controlled by valve and be convenient for user to adjust
    according to flow rate and output.
    * The separator is equipped with nozzle in different diameter, to fit different the separation quality and yield.If small
    production with high quality, the small nozzle is used, and vice versa.

    Suggestion from SHENZHOU
    Earned high reputation and good feedback from global customer among all of our products, High-speed Tubular Separator is capable of applied in a variety of biological processes from cell harvesting and clarify to separation of chemical, food, blood and pharmaceuticals.
    High performance is consistently achieved in continuous, semi-continuous or batch operations. Include a range of sizes from research to production, our tubular separator provide an efficient and cost-effective technology to separate from one to several thousand liters of biological cultures and other mixtures. For extremely high solids concentrations, drum centrifuge for high performance separations can be supplied.
    Customer’s working Show
    Packing & Delivery
    To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
    FAQ
    1. What certificates do you have?
    We can provide CE, ISO 9001, etc

    2. What is the warranty period of the equipment?
    Normally 1 year warranty.

    3. Can we visit your factory?
    Of course, we sincerely invite you to visit, If it's not convenient for you to come to our factory, you can also visit by
    telephone video conference.

    4. What's payment you accept?
    A4: T/T, Western Union, L/C, Ali Pay, etc

    5. Can it be customized?
    Of course, our equipment can be customized according to the actual requirements of customers.
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