Shenzhou - Decanter Centrifuge for Vegetable Protein and Starch Processing Centrifuge & Separator

As more and more competitors emerge, we are driven to develop and upgrade our technologies.It has been proved that the manufacturing process becomes more efficient and Decanter Centrifuge for Vegetable Protein and Starch Processing advantages are fully presented.Our R&D professionals have scaled it up for use in Separation Equipment.

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Model Number:: LW

shipping:: Support Sea freight · Land freight

Customization:: Customized logo (Min. Order: 1 Units) , Customized packaging (Min. Order: 1 Units) , Graphic customization (Min. Order: 1 Units)

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Products Details

The core competitiveness of a company is its capabilities in research and development.Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd, as a technology-driven enterprise, has been striving forward to enhance our R&D capabilities and successfully developed Decanter Centrifuge for Vegetable Protein and Starch Processing. Decanter Centrifuge for Vegetable Protein and Starch Processing provides not only excellent quality, but also very favorable price. Since established, Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd have always been in strict compliance with international standards and high ethical standards, thus offering customers highly reliable products. We have always been following the business principle of 'honesty & integrity', which ensures that the most credible services are delivered to every customer.

Place of Origin:	China	Type:	Centrifuge
Product Type:	Paint	Condition:	New
Video outgoing-inspection:	Provided	Machinery Test Report:	Provided
Marketing Type:	Hot Product 2019	Warranty of core components:	1 Year
Core Components:	PLC, Bearing, Motor	Brand Name:	LYSZ
Voltage:	110V,220V,380V,440V,460V	Weight:	1
Warranty:	3 years	Key Selling Points:	Easy to Operate
Applicable Industries:	Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company	Showroom Location:	None
Application:	Free spare parts	Name:	Field installation, commissioning and training
Machine type:	Field maintenance and repair service	Keyword:	Video technical support
Product name:	Online support	Function:	Video technical support

Product Description

Decanter Centrifuge for Vegetable Protein and Starch Processing

The decades of experience in the field of centrifugal separation technology for vegetable protein and starch processing, intensive research and development and the related innovative ability of Shenzhou decanter centrifuge guarantee the company’s customers throughout the world the technical lead which is necessary for successfully operating in global markets. A reliable decanter centrifuge is only really good if it meets all requirements for individual and customer- oriented solutions in the field of process engineering. Decanter centrifuge is widely used for extracting, concentrating, recovering and washing the protein and starch. Potential feedstocks including yellow pea, faba bean, mung bean, chickpea, lentil, soy, lupine, alfalfa, wheat, etc.

Decanter Centrifuge for Vegetable Protein

In protein production Shenzhou decanter centrifuges are used for extracting, concentrating and washing the protein. Sophisticated drive systems ensure a high level of dry substance. The special drive developed by River enables the differential speed to be adjusted continuously to suit the protein volume to be separated. Only in this way can maximum dewatering rates be obtained. With the aid of adjustable impeller the decanter’s immersion depth can be adjusted with the machine running. With this system machine down time periods are avoided completely. Trouble-free optimum adjustment of the immersion depth also increases the relative clarifying surface, so that even minute particles are reliably separated out.

Protein manufacturing proces

A vegetable protein manufacturing process essentially comprises protein extraction, purification, and drying, whether that process is used to make a concentrate or an isolate. The procedure also includes further processing of by-products, such as fibers, starch and soluble components in the water effluent streams. Clean-in-Place (CIP) and automation complete the installation to ensure reliable and hygienic production of vegetable protein ingredients for food and feed applications.
The starting material for protein extraction is often a flour — obtained from beans or seeds by dehulling, grinding and sieving — which is then mixed with water in a predefined ratio to balance cost-effectiveness with protein purity and yield. The pH of the mixture is subsequently adjusted to acid or alkaline, dependent upon the final product that is being manufactured.

Protein concentrate extraction
Liquid extraction of a protein concentrate starts with protein coagulation and separation of the precipitated proteins and
insoluble fibers using a River decanter. Coagulation occurs at a pH around the isoelectric point or at elevated temperatures. The collected solid phase is then dried in either a ring dryer or spray dryer, depending on the type of product and the final use of the protein concentrate. This process results in vegetable concentrates with a protein level of at least 50%. Protein isolate extraction Protein extraction in lye In alkaline extraction conditions, the protein fraction dissolves predominantly in the aqueous extract; this is the first step in making a vegetable isolate.
Protein precipitation and purification
The water phase obtained from alkaline extraction contains most of the dissolved proteins; these are subsequently precipitated out of the aqueous phase and separated in a decanter centrifuge. The water phase from the decanter — the whey fraction — mainly consists of salts and soluble carbohydrates.
The solid phase, which remains in the decanter, is known as the protein curd. This undergoes dilution, pH adjustment and thermal treatment before the proteins isolated from the curd are spray dried into the protein isolate powder. Carrying out additional washing in a disc clarifier centrifuge creates an even higher purity of protein isolate.

Starch is obtained predominantly from starch-rich plants such as wheat, potatoes, maize, rice, peas and tapioca. Starch is the material in which plants store reserves of energy, it is a polysaccharide consisting of glucose units. Depending on botanical origin, the starch grains, grain-size distribution and molecular composition of the molecules may vary.
The product that emerges from the extraction process is known as native starch. This is used both in this form and as modified starch, or is processed still further into different kinds of sweeteners and for use in a wide range of fermentation processes.
No matter which particular crop the starch is to be extracted from, the production processes involved are essentially the same. They are all based on making the raw material disintegrate (milling), followed by mechanically separating the different component parts. Cereals such as maize and wheat are milled by grinding whereas tubers/roots such as potatoes and cassava/manioc are shredded using raspers. The subsequent separation of the component elements is carried out either on the basis of their different sizes – using screens or filters – or different weights – using gravitational forces in centrifugal separators (decanter centrifuges, nozzle centrifuges or hydrocyclones).

Shenzhou decanter centrifuge is used for extracting:
* Starch (modified, saccharified, enzymatically converted)
* A and B starch
* Gluten
* Pulp
* Gratings
* Bran

2-phase separation
The 2-phase Shenzhou decanter centrifuge is designed for liquid-solids separation. Separation takes place over the entire length of the cylindrical part of the bowl, which is equipped with a concentric screw conveyor. The product is fed into the bowl through a inlet tube and is smoothly accelerated in the conveyor. Centrifugal forces cause instant sedimentation of the solids on the wall of the bowl. The clarified liquid leaves the bowl by flowing naturally under gravity, over an adjustable weir (overflow dam) and into the casing. Pressurized liquid discharge (using a centripetal pump) is also available, making it possible to transfer the liquid directly without any ambient contact and foam free. The conveyor rotates in the same direction inside the bowl but at a slightly different speed. This difference between bowl and conveyor can be adjusted either manually or automatically. This difference in speed moves the solids to the conical end, where they are lifted out of the liquid. The solids are drained before being discharged out of the machine through the solids outlet.

3-phase separation
The 3-phase Shenzhou decanter centrifuge is designed for separating raw material into three phases – light liquid, heavy liquid, and solids. The raw material is fed into the bowl through a inlet tube and is then smoothly accelerated. Separation takes place in a horizontal cylindrical bowl equipped with a screw conveyor. Centrifugal force causes instant sedimentation of the solids on the wall of the bowl. The conveyor rotates in the same direction as the bowl, but at a different speed, and conveys the solids to the conical end.
Because it is lighter, the light liquid flows on the inside, and the solids move towards the outer perimeter, while the heavy
liquid remains in the middle. Separation takes place along the entire length of the cylindrical part of the bowl. The two liquid phases discharged into collecting tanks by gravity, or under pressure by centripetal pump.

Specification

Model	Diameter(mm)	Lenght(mm)	Max speed	L/D ratio	G-force	Capacity(m3/h)	Main motor power(Kw)	Weight(kg)	Dimension(mm)
LW250*1000	250	1000	5000	4	2722	0.5-5	7.5	950	21201250680
LW300*900	300	900	4200	3	2964	1-6	11	1160	21501300900
LW300*1200	300	1200	4000	4	2784	2-6	11	1350	24501300900
LW355*1160	355	1160	3600	3.3	2576	2-8	15	1400	24701350830
LW355*1460	355	1460	3600	4	2576	2-10	15	1800	27501350830
LW400*1200	400	1200	3200	3	2294	3-12	18.5	1800	273016001080
LW400*1600	400	1600	3000	4	2016	3-15	22	2000	313016001080
LW450*1800	450	1800	2800	4	1976	4-25	37	2500	332017001130
LW500*2000	500	2000	2800	4	1750	5-35	45	4000	352018001170
LW530*1855	530	1855	2600	3.5	2006	5-38	55	4680	388513501600
LW530*2120	530	2120	2400	4	1709	5-40	55	4800	415013501600
LW550*2000	550	2000	2800	4	2414	6-40	55	5700	457013801600
LW650*1950	650	1950	2200	3	1761	6-45	75	5000	484015101720
LW650*2600	650	2600	2000	4	1456	6-65	90	6000	549015101720
LW720*2160	720	2160	2000	3	1612	7-80	120	6000	520016001800
LW720*2880	720	2880	2000	4	1306	7-90	120	8000	310016001800
LW800*2400	800	2400	1800	3	1451	20-100	150	12000	582020001300
LW800*3200	800	3200	1800	4	1451	20-120	150	1300	710020001300

Packing & Delivery

Biodiesel Centrifuge Features
* ALL STAINLESS STEEL CENTRIFUGE BOWL COMPONENTS
* SUITABLE FOR UNATTENDED OPERATION
* PRESSURIZED LIGHT / HEAVY PHASE LIQUID DISCHARGE
* BACK PRESSURE REGULATING VALVES FOR MORE ADJUSTABLE SEPARATION CONTROL
* ELECTRICAL CONTROL PANEL AND AUTOMATION
* XP MOTOR STANDARD (REQUIRES THREE PHASE POWER)
* AUTOMATIC SLUDGE DISCHARGE AND WATER HARNESS ON SELF CLEANING UNIT
* BASE PLATE, TOOLS, INSTRUCTION MANUAL INCLUDED
* Options and Accessories
* FEED PUMP AND INLET STRAINER
* PROCESS HEAT EXCHANGER
* SLUDGE TANK AND TRANSFER PUMP
* COMPLETE MODULAR SYSTEM SKID SOLUTIONS
* Benefits
* FULL FACTORY WARRANTY PROTECTS YOUR INVESTMENT
* PROCESS AND PRE-INSTALLATION CONSULTING
* INSTALLATION, OPERATIONAL TRAINING, MAINTENANCE, & OPTIMIZATION
* TANKS, FILTERS, MIXERS, PUMPS, AND SYSTEM AUTOMATION
* ANNUAL MAINTENANCE PROGRAMS, ON-SITE FIELD SERVICING OR FACTORY SERVICING AT ONE OF OUR NATIONAL LOCATIONS
* SPECIALIZED INDUSTRY EXPERTISE AND RELATED ENGINEERING, CONTROLS, SERVICE AND SUPPORT

FAQ

1. who are we?
We are based in Liaoning, China, start from 2018,sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine

4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian

Basic Information

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Welcome all who care engaged in the separation and filtration to work with us,and we are also looking for the qualified world wide agents to provide better service and deep marketing.

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