Centrifuge & Separator
VR
  • Products Details

The core competitiveness of a company is its capabilities in research and development.Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd, as a technology-driven enterprise, has been striving forward to enhance our R&D capabilities and successfully developed Decanter Centrifuge for Vegetable Protein and Starch Processing. Decanter Centrifuge for Vegetable Protein and Starch Processing provides not only excellent quality, but also very favorable price. Since established, Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd have always been in strict compliance with international standards and high ethical standards, thus offering customers highly reliable products. We have always been following the business principle of 'honesty & integrity', which ensures that the most credible services are delivered to every customer.

Place of Origin:ChinaType:Centrifuge
Product Type:PaintCondition:New
Video outgoing-inspection:ProvidedMachinery Test Report:Provided
Marketing Type:Hot Product 2019Warranty of core components:1 Year
Core Components:PLC, Bearing, MotorBrand Name:LYSZ
Voltage:110V,220V,380V,440V,460VWeight:1
Warranty:3 yearsKey Selling Points:Easy to Operate
Applicable Industries:Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising CompanyShowroom Location:None
Application:Free spare partsName:Field installation, commissioning and training
Machine type:Field maintenance and repair serviceKeyword:Video technical support
Product name:Online supportFunction:Video technical support

Product Description
Decanter Centrifuge for Vegetable Protein and Starch Processing


The decades of experience in the field of centrifugal separation technology for vegetable protein and starch processing, intensive research and development and the related innovative ability of Shenzhou decanter centrifuge guarantee the company’s customers throughout the world the technical lead which is necessary for successfully operating in global markets. A reliable decanter centrifuge is only really good if it meets all requirements for individual and customer- oriented solutions in the field of process engineering. Decanter centrifuge is widely used for extracting, concentrating, recovering and washing the protein and starch. Potential feedstocks including yellow pea, faba bean, mung bean, chickpea, lentil, soy, lupine, alfalfa, wheat, etc.
Decanter Centrifuge for Vegetable Protein
In protein production Shenzhou decanter centrifuges are used for extracting, concentrating and washing the protein. Sophisticated drive systems ensure a high level of dry substance. The special drive developed by River enables the differential speed to be adjusted continuously to suit the protein volume to be separated. Only in this way can maximum dewatering rates be obtained. With the aid of adjustable impeller the decanter’s immersion depth can be adjusted with the machine running. With this system machine down time periods are avoided completely. Trouble-free optimum adjustment of the immersion depth also increases the relative clarifying surface, so that even minute particles are reliably separated out.
Protein manufacturing proces
A vegetable protein manufacturing process essentially comprises protein extraction, purification, and drying, whether that process is used to make a concentrate or an isolate. The procedure also includes further processing of by-products, such as fibers, starch and soluble components in the water effluent streams. Clean-in-Place (CIP) and automation complete the installation to ensure reliable and hygienic production of vegetable protein ingredients for food and feed applications.
The starting material for protein extraction is often a flour — obtained from beans or seeds by dehulling, grinding and sieving — which is then mixed with water in a predefined ratio to balance cost-effectiveness with protein purity and yield. The pH of the mixture is subsequently adjusted to acid or alkaline, dependent upon the final product that is being manufactured.
Protein concentrate extraction
Liquid extraction of a protein concentrate starts with protein coagulation and separation of the precipitated proteins and
insoluble fibers using a River decanter. Coagulation occurs at a pH around the isoelectric point or at elevated temperatures. The collected solid phase is then dried in either a ring dryer or spray dryer, depending on the type of product and the final use of the protein concentrate. This process results in vegetable concentrates with a protein level of at least 50%. Protein isolate extraction Protein extraction in lye In alkaline extraction conditions, the protein fraction dissolves predominantly in the aqueous extract; this is the first step in making a vegetable isolate.
Protein precipitation and purification
The water phase obtained from alkaline extraction contains most of the dissolved proteins; these are subsequently precipitated out of the aqueous phase and separated in a decanter centrifuge. The water phase from the decanter — the whey fraction — mainly consists of salts and soluble carbohydrates.
The solid phase, which remains in the decanter, is known as the protein curd. This undergoes dilution, pH adjustment and thermal treatment before the proteins isolated from the curd are spray dried into the protein isolate powder. Carrying out additional washing in a disc clarifier centrifuge creates an even higher purity of protein isolate.
Starch is obtained predominantly from starch-rich plants such as wheat, potatoes, maize, rice, peas and tapioca. Starch is the material in which plants store reserves of energy, it is a polysaccharide consisting of glucose units. Depending on botanical origin, the starch grains, grain-size distribution and molecular composition of the molecules may vary.
The product that emerges from the extraction process is known as native starch. This is used both in this form and as modified starch, or is processed still further into different kinds of sweeteners and for use in a wide range of fermentation processes.
No matter which particular crop the starch is to be extracted from, the production processes involved are essentially the same. They are all based on making the raw material disintegrate (milling), followed by mechanically separating the different component parts. Cereals such as maize and wheat are milled by grinding whereas tubers/roots such as potatoes and cassava/manioc are shredded using raspers. The subsequent separation of the component elements is carried out either on the basis of their different sizes – using screens or filters – or different weights – using gravitational forces in centrifugal separators (decanter centrifuges, nozzle centrifuges or hydrocyclones).
Shenzhou decanter centrifuge is used for extracting:
* Starch (modified, saccharified, enzymatically converted)
* A and B starch
* Gluten
* Pulp
* Gratings
* Bran
2-phase separation
The 2-phase Shenzhou decanter centrifuge is designed for liquid-solids separation. Separation takes place over the entire length of the cylindrical part of the bowl, which is equipped with a concentric screw conveyor. The product is fed into the bowl through a inlet tube and is smoothly accelerated in the conveyor. Centrifugal forces cause instant sedimentation of the solids on the wall of the bowl. The clarified liquid leaves the bowl by flowing naturally under gravity, over an adjustable weir (overflow dam) and into the casing. Pressurized liquid discharge (using a centripetal pump) is also available, making it possible to transfer the liquid directly without any ambient contact and foam free. The conveyor rotates in the same direction inside the bowl but at a slightly different speed. This difference between bowl and conveyor can be adjusted either manually or automatically. This difference in speed moves the solids to the conical end, where they are lifted out of the liquid. The solids are drained before being discharged out of the machine through the solids outlet.

3-phase separation
The 3-phase Shenzhou decanter centrifuge is designed for separating raw material into three phases – light liquid, heavy liquid, and solids. The raw material is fed into the bowl through a inlet tube and is then smoothly accelerated. Separation takes place in a horizontal cylindrical bowl equipped with a screw conveyor. Centrifugal force causes instant sedimentation of the solids on the wall of the bowl. The conveyor rotates in the same direction as the bowl, but at a different speed, and conveys the solids to the conical end.
Because it is lighter, the light liquid flows on the inside, and the solids move towards the outer perimeter, while the heavy
liquid remains in the middle. Separation takes place along the entire length of the cylindrical part of the bowl. The two liquid phases discharged into collecting tanks by gravity, or under pressure by centripetal pump.
Specification
Model
Diameter(mm)
Lenght(mm)
Max speed
L/D ratio
G-force
Capacity(m3/h)
Main motor power(Kw)
Weight(kg)
Dimension(mm)
LW250*1000
250
1000
5000
4
2722
0.5-5
7.5
950
2120*1250*680
LW300*900
300
900
4200
3
2964
1-6
11
1160
2150*1300*900
LW300*1200
300
1200
4000
4
2784
2-6
11
1350
2450*1300*900
LW355*1160
355
1160
3600
3.3
2576
2-8
15
1400
2470*1350*830
LW355*1460
355
1460
3600
4
2576
2-10
15
1800
2750*1350*830
LW400*1200
400
1200
3200
3
2294
3-12
18.5
1800
2730*1600*1080
LW400*1600
400
1600
3000
4
2016
3-15
22
2000
3130*1600*1080
LW450*1800
450
1800
2800
4
1976
4-25
37
2500
3320*1700*1130
LW500*2000
500
2000
2800
4
1750
5-35
45
4000
3520*1800*1170
LW530*1855
530
1855
2600
3.5
2006
5-38
55
4680
3885*1350*1600
LW530*2120
530
2120
2400
4
1709
5-40
55
4800
4150*1350*1600
LW550*2000
550
2000
2800
4
2414
6-40
55
5700
4570*1380*1600
LW650*1950
650
1950
2200
3
1761
6-45
75
5000
4840*1510*1720
LW650*2600
650
2600
2000
4
1456
6-65
90
6000
5490*1510*1720
LW720*2160
720
2160
2000
3
1612
7-80
120
6000
5200*1600*1800
LW720*2880
720
2880
2000
4
1306
7-90
120
8000
3100*1600*1800
LW800*2400
800
2400
1800
3
1451
20-100
150
12000
5820*2000*1300
LW800*3200
800
3200
1800
4
1451
20-120
150
1300
7100*2000*1300
Packing & Delivery
Biodiesel Centrifuge Features
* ALL STAINLESS STEEL CENTRIFUGE BOWL COMPONENTS
* SUITABLE FOR UNATTENDED OPERATION
* PRESSURIZED LIGHT / HEAVY PHASE LIQUID DISCHARGE
* BACK PRESSURE REGULATING VALVES FOR MORE ADJUSTABLE SEPARATION CONTROL
* ELECTRICAL CONTROL PANEL AND AUTOMATION
* XP MOTOR STANDARD (REQUIRES THREE PHASE POWER)
* AUTOMATIC SLUDGE DISCHARGE AND WATER HARNESS ON SELF CLEANING UNIT
* BASE PLATE, TOOLS, INSTRUCTION MANUAL INCLUDED
* Options and Accessories
* FEED PUMP AND INLET STRAINER
* PROCESS HEAT EXCHANGER
* SLUDGE TANK AND TRANSFER PUMP
* COMPLETE MODULAR SYSTEM SKID SOLUTIONS
* Benefits
* FULL FACTORY WARRANTY PROTECTS YOUR INVESTMENT
* PROCESS AND PRE-INSTALLATION CONSULTING
* INSTALLATION, OPERATIONAL TRAINING, MAINTENANCE, & OPTIMIZATION
* TANKS, FILTERS, MIXERS, PUMPS, AND SYSTEM AUTOMATION
* ANNUAL MAINTENANCE PROGRAMS, ON-SITE FIELD SERVICING OR FACTORY SERVICING AT ONE OF OUR NATIONAL LOCATIONS
* SPECIALIZED INDUSTRY EXPERTISE AND RELATED ENGINEERING, CONTROLS, SERVICE AND SUPPORT
FAQ
1. who are we?
We are based in Liaoning, China, start from 2018,sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine

4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
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Welcome all who care engaged in the separation and filtration to work with us,and we are also looking for the qualified world wide agents to provide better service and deep marketing.

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