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Shenzhou - LW800 decanter centrifuge for processing tailings Decanter centrifuge

Shenzhou is so unique and high-quality that it can reflect that we strictly follow the international rules and manufacturing standards.LW800 decanter centrifuge for processing tailingshas the features that those normal similar-like products don't have. With those superiorities, it will surely stand out in the market.

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Model Number:: LW

shipping:: Support Sea freight · Land freight

Customization:: Customized logo (Min. Order: 1 Units) , Customized packaging (Min. Order: 1 Units) , Graphic customization (Min. Order: 1 Units)

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Products Details

Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd can provide the most efficient services and LW800 decanter centrifuge for processing tailings with the highest quality and most affordable price. The quality of the LW800 decanter centrifuge for processing tailings is at the leading level in the industry and is inseparable from the hard work and innovation of outstanding technical personnel. At present, Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd are still a growing enterprise with a strong ambition to become one of the most competitive enterprises in the market. We will continue to research and develop new technologies for the birth of new products. Also, we will grasp the precious tide of opening up and reform to attract customers all over the world.

Place of Origin:	China	Type:	Centrifuge
Product Type:	Plant	Condition:	New
Video outgoing-inspection:	Provided	Machinery Test Report:	Provided
Marketing Type:	New Product 2020	Warranty of core components:	1 Year
Core Components:	PLC, Bearing, Gearbox, Motor	Brand Name:	Shenzhou
Voltage:	380V/50HZ,3Phase	Power:	Model
Weight:	8000	Dimension(LWH):	Model
Warranty:	1 Year	Key Selling Points:	Easy to Operate
Applicable Industries:	Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Construction works , Food & Beverage Shops, Chemical plant, pharmaceutical plant	Showroom Location:	Thailand, Sri Lanka
Material:	Stainless Steel	Product name:	Decanter Centrifuge
Max.Capacity:	2m³/H 45m³/H 57m³/H 80m³/H	Drum Max Speed:	4800rpm 3900rpm 1800rpm 3200rpm

Product Description

Decanter centrifuge for processing tailings

Tailings are still frequently stored in large settling basins or sludge ponds They are a great burden on the environment. The
process water bound by the tailings remains unused. With modern dewatering solutions, mining residues can be treated economically and the process water that they contain can be recovered. This saves both space and cost and is environmentally friendly.

In mining, the term tailings refers to fine-grained residues in the form of sludges. They are created during the processing of
ores and minerals. The resulting waste water or overburden sludge is partly contaminated with chemicals. Tailings are a risk to the environment when stored in sludge ponds. If the dam breaks, this can have a significant impact on humans and the environment.

The storage of tailings in sludge ponds is increasingly being replaced by the storage of dewatered tailings. Mining companies store the dewatered sludge on the ground. This complies with statutory regulations in most countries. In hard-to-reach and confined storage regions or in earthquake-prone areas, it is particularly advantageous if the tailings have been dewatered. This minimizes environmental risks and space requirements. The cleaned process water can be recycled. Mine operation costs are significantly reduced.

Our decanter centrifuge for processing tailings

Scope of application:

Application fields

1. Food

A flesh processing,aquatic products process and edible protein recovery;
B Extract plant protein from soybean,oily seeds and leguminous plants;
C Recovery of brewing leach liquor malt and yeast
D Treatment and recovery of wine lees liquid;
E Extract of instant coffee and tea;
F Clarification of palm oil,olive oil and seed oil;
G Extract juice from fruits ,berries and vegetables;
H Recovery of refined pectin;
I Clarification of grape juice and grape wine.

2. Environmental protection

Drilling mud ,industrial effluent ,waste water of municipal works,fertilizer,organic waste water,paint sludge,plastic
particles,gravel washing water,waste water in steel-making ,flue gas desulfurization,sewage sludge treatment of waterworks.

3. Petroleum and chemical industry

A Processing of kaolin and calcium carbonate,production of bentonite and titanium dioxide;
B Exploration of petroleum oil,natural gas,crude oil refining and related industries,additive of lube oil and waste oil recovery;
C Intermediate products and final products of organic chemistry industry;
D Thermoplastic materials,includes PVC,polypropylene,polystyrene,synthetic rubber and fiber;
E Inorganic chemical industry ,includes bleach,acid,silica products and fertilizers;
F Treatment of spent wash and molasses fermentation residues;
G Extraction of starch from wheat,corn ,cassava and potato;
H Waste liquid recovery and recycling from above industries.

Other fields
Pharmaceutical intermediates,salts and manures,etc.

The Possibilities of our SHENZHOU Decanter Technology
* Efficient dewatering performance: Reduce sludge volume by up to 90 %
* Reduce disposal costs
* Minimize the need for coagulant or flocculant
* Reuse process water and reduce fresh water consumption
* Maintenance-friendly design
* Special wear protection adapted to paint sludge processing
* Low space requirements due to compact construction of the centrifuges
* "Made in China" with decades of the tried and true expert knowledge of our employees to ensure the long life, high value, and efficiency of our machines.

Specification

Model	Diameter(mm)	Lenght(mm)	Max speed	L/D ratio	G-force	Capacity(m3/h)	Main motor power(Kw)	Weight(kg)	Dimension (mm)
LW250*1000	250	1000	5000	4	2722	0.5-5	7.5	950	21201250680
LW300*900	300	900	4200	3	2964	1-6	11	1160	21501300900
LW300*1200	300	1200	4000	4	2784	2-6	11	1350	24501300900
LW355*1160	355	1160	3600	3.3	2576	2-8	15	1400	24701350830
LW355*1460	355	1460	3600	4	2576	2-10	15	1800	27501350830
LW400*1200	400	1200	3200	3	2294	3-12	18.5	1800	273016001080
LW400*1600	400	1600	3000	4	2016	3-15	22	2000	313016001080
LW450*1800	450	1800	2800	4	1976	4-25	37	2500	332017001130
LW500*2000	500	2000	2800	4	1750	5-35	45	4000	352018001170
LW530*1855	530	1855	2600	3.5	2006	5-38	55	4680	388513501600
LW530*2120	530	2120	2400	4	1709	5-40	55	4800	415013501600
LW550*2000	550	2000	2800	4	2414	6-40	55	5700	457013801600
LW650*1950	650	1950	2200	3	1761	6-45	75	5000	484015101720
LW650*2600	650	2600	2000	4	1456	6-65	90	6000	549015101720
LW720*2160	720	2160	2000	3	1612	7-80	120	6000	520016001800
LW720*2880	720	2880	2000	4	1306	7-90	120	8000	310016001800
LW800*2400	800	2400	1800	3	1451	20-100	150	12000	582020001300
LW800*3200	800	3200	1800	4	1451	20-120	150	1300	710020001300

Product competitive advantage:

Increased safety in tailings storage

Dewatering tailings makes it possible to store dry processed sludge. Dry storage means a lower risk. The amount of wastewater in the settling ponds and the pressure on the dams is reduced. This significantly reduces environmental risks.
SHENZHOU decanter centrifuges for dewatering tailings are manufactured only in China. Thus we can ensure the optimal quality of our machines. The quality of the materials used in mining and quarrying plays an important role. Materials which come into contact with the sludge are attacked by the sludge's abrasive components. A high-quality wear protection is therefore a must.
Special materials, coatings and supplementary measures ensure that the service life of SHENZHOU decanter centrifuges spends many years. SHENZHOU centrifuges allow for the easy replacement of wear parts such as inlet bushings. This saves time and reduces the cost of maintenance and servicing throughout the entire life of the machine.
If maintenance is due, our worldwide service team is always at your disposal.

* Minimization of environmental risks (such as dam breaches)
* Made in Germany, for a long service life
* Significantly reduced maintenance cost
* Worldwide service network available at any time

Decanter centrifuges are increasingly finding their way into modern mining processes due to their low cost, low fresh water usage and low space requirements as well as their contribution to environmental protection.

Main technical features

1. Industrial design

Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.

2. Effectively ease resonance during rotating of bi-rotor

When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.

3. Thoroughly eliminate phenomenon of liquid ring stalling

Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
4. Unique technique adopt in main component work-blanks

The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.

5. Main bearing selection

We use origin bearings of international first-line brands such as SKF,FAG and so on.

6. Constant temperature detection

All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.

7. Inter-change ability

Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.

8. Simplyand safely in bearing disassemblement

One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
9.Main bearing lubrication system
There are two kinds of lubrication system for specific product models :
A thin oil lubrication
* Oil pump offers an uninterruptedly power to ensure oil works circularly;
* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
* Oil filter system ensure lubricant’s cleanliness;
* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
* Constant temperature system is available.

B grease lubrication
* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
resistance,corrosion-proof and high temperature resistance.
* Optional automatic grease system fills grease on main bearing at designed hours and quantity.

10. Main bearing BH device (patent design)

There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.

11. GSRL feeding device (potent design)

New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.

Production workshop

Screw production1

Screw production2:

High speed dynamic balance detection1

High speed dynamic balance detection2

Packing & Delivery

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

FAQ

Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process

Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.

Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.

Q4.How long is the warranty period ?
A:12 months.

Basic Information

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Welcome all who care engaged in the separation and filtration to work with us,and we are also looking for the qualified world wide agents to provide better service and deep marketing.

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