Our months of efforts in product R&D has finally paid off. Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd has successfully transformed the innovative idea into a reality - Horizontal Industrial decanter for surimi production. It is the newest product series of our company now. Manufactured following the strict management system, our Horizontal Industrial decanter for surimi production has gained a reliable quality. Before its launch, it has passed the tests based on international rules and is certified by several authorities. Shenzhou is worth the investment for those customers seeking business opportunities. Our expertise and technologies enable tailor-made solutions for every customer.
|Place of Origin:||China||Type:||Centrifuge|
|Video outgoing-inspection:||Provided||Machinery Test Report:||Provided|
|Marketing Type:||New Product 2020||Warranty of core components:||1 Year|
|Core Components:||PLC, Bearing, Gearbox, Motor||Brand Name:||Shenzhou|
|Warranty:||1 Year||Key Selling Points:||Easy to Operate|
|Applicable Industries:||Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Construction works , Food & Beverage Shops, Chemical plant, pharmaceutical plant||Showroom Location:||Thailand, Sri Lanka|
Horizontal Industrial Decanter Centrifuge Machine Fish Oil Surimi Separation Oil-water separation Decanter Centrifuge
The purpose of separation is to separate out substances with different mass ratios from mixed fluid.Separation forms included solid-liquid separation,liquid-liquid separation and liquid-liquid-solid separation.
When mixed fluid enters rotating bowl of centrifuge through feed tube ,solids with larger density would rapidly deposit on inner wall of the bowl,forced by centrifugal acceleration.Then spiral pusher pushed deposited solids to taper end of the bowl,and discharges them out of centrifuge from residual outlet.Meanwhile ,liquid phase with smaller density forms a liquid ring layer and discharges from bowl through overflow port,the bowl and spiral pusher run at a high speed simultaneously ,for there exists speed discrepancy,deposited solids on the wall of bowl could be conveyed to residue outlet by spiral pusher.This separation process carry out continuously.
Feeding-gravitational separation-liquid discharge-sediment discharge.
Separation effect factors Centrifuging factor ,length to diameter ratio of cavity ,depth of fluid pool.
Bowl rotating speed ,rotative speed difference,between,spiral pusher and bowl depth of liquid pool.
Industrial centrifuges are able to separate oil from water, solids from water as well as oil, water and solids simultaneously. So they play a key role in all of the processes for the recovery of fish meal and fish oil as well as in some processes for seafood production, e. g. surimi. Many Shenzhou Centrifuges have been in service for decades in all of the major fish processing regions worldwide. The reasons for this are the following key success factors:
Key success factors
• No alteration of the product due to quick processing, even in cases of large volume
• Reduced emissions of odors or vapors due to the closed design
• Cleaning in place (CIP) capability (option)
• High performance and separation efficiency
• High cost efficiency due to continuous and automatic operation
• High reliability and availability
Advantages and features
* Reduction of beer evaporation
* Gentle processing of beer
* Yeast cake with a high dry substance content
* Lower wastewater loads
* Easy to integrate into existing processes
The Shenzhou centrifuge process is considered to be the standard fish meal process and was developed to recover fish meal and fish oil from whole fish or from residuals such as heads, fins, bones, etc. This procedure is usually applied in large scale fish filleting plants which process more than 8 tons per hour. In South America it is the most used process to produce fish meal and fish oil from anchoveta.
In the first process stage the raw material is heated so that it disinte- grates and releases the fish oil. After cooking, the material passes through a screening stage to be separated into a protein-rich solid phase and a liquid phase containing oil, water and fine solids. Next, the solids phase from the screens is separated further via presses into a press cake and a liquid phase. Finally the press cake is dried to obtain the fish meal.
The liquid phase from the screening and pressing stages is separated into fish oil, stick water and solids. For this separation there are two options: A two-stage separation where a clarifying decanter separates the solid material followed by a disk stack centrifuge to skim the fish oil from the stick water. In contrast, the Shenzhou centrifuge enables this 3-phase separation in one single stage.
Afterwards, the stick water is concentrated into a syrupy consistency through evaporation. This syrup and the solids cake from the Decanter are mixed together with the press cake and thermally dried.
Main motor power(Kw)
Hydrolysis is the enzymatic disintegration of proteins located in muscles or other tissues. Typical raw products are by-products and residuals from fish processing.
Another process is the production of fish oil and fish meal from fresh material which is not used for filleting or canning but is used for food or animal feed. Typical examples for use in human consumption are elab- orated fish products or additives such as fish soup, fish sauces, flavors, energy drinks, etc
The separation into fish oil, stick water and protein-rich solids is performed in one to three stages, depending on the raw material and the desired purity of the final products. In the first stage there is always a decanter centrifuge. Optionally the oil can be separated further using a disk stack centrifuge for higher purity. Another option is a second clari- fication via the centrifuge to separate the fine solids from the stick water in order to reduce its viscosity for a higher concentration as well as to reduce fouling inside the evaporator.
High speed dynamic balance detection1
High speed dynamic balance detection2
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process
Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
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