Decanter Centrifuge
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Shenzhou - Centrifuges for Industrial Waste & Mineral Oil Processing Decanter centrifuge
Centrifuges for Industrial Waste & Mineral Oil Processing require fancy new technology. Our technicians have successfully optimized technologies and applied them to the manufacturing process, saving the cost and time as well.It has proved its value in the field(s) of Separation Equipment.
- Model Number:
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LSJ-W
- shipping:
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Support Sea freight · Land freight
- Customization:
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Customized logo (Min. Order: 1 Units) , Customized packaging (Min. Order: 1 Units) , Graphic customization (Min. Order: 1 Units)
- Product Details
Using highly advanced technologies and newest methods,Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd has developed Centrifuges for Industrial Waste & Mineral Oil Processing. It is on sale starting now and we welcome your inquiry. The product is endowed with stable and multi-functional performance. It is mainly used in the application field(s) of Separation Equipment. Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd will provide high-quality services, and bring customers a better experience. In this way, the company can continue to strengthen its future strength in technological innovation and strive to create complete products Ecological chain.
| Place of Origin: | China | Type: | Centrifuge |
| Product Type: | Plant | Condition: | New |
| Video outgoing-inspection: | Provided | Machinery Test Report: | Provided |
| Marketing Type: | New Product 2020 | Warranty of core components: | 1 Year |
| Core Components: | PLC, Bearing, Gearbox, Motor | Brand Name: | Shenzhou |
| Voltage: | 380V/50HZ,3Phase | Power: | Model |
| Weight: | 30000 | Dimension(L*W*H): | Model |
| Warranty: | 1 Year | Key Selling Points: | Easy to Operate |
| Applicable Industries: | Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Construction works , Food & Beverage Shops, Chemical plant, pharmaceutical plant | Showroom Location: | Thailand, Sri Lanka |
| Local Service Location: | Sri Lanka |
Product Description
SHENZHOU decanters, Tricanter machines and separators process different residues containing oil.
Our centrifuges are used in:
* Processing of wastewater containing oil
* Processing of oil sludge from ponds and lagoons
* Processing of residues containing oil from the cleaning of crude oil tanks
The SHENZHOU decanter guarantees optimum treatment of the gravel wash water and sand washing water. For example, a treatment system with a SZLW from SHENZHOU can process up to 2200 tonnes of sludge daily.
SHENZHOU decanters are used worldwide in the steel industry and are an important constituent in cleaning of various exhaust gases and wastewater in steelworks:
* Furnace gas cleaning
* Converter gas dedusting
* Scale slurry processing
* Pickling slurry processing
* Sewage slurry processing
* Water circuit cleaning
During processing of tar in coking plants, decanters separate the solid impurities out of the raw tar. The cleaned tar contains less than 0.3% quinolin. The separated solid has a total dry solids of approx. 33 - 40% and its consistency is between clumpy and almost solid.
In the processing of drilling slurry, drilling emulsion and drilling muds, all substances that have entered the emulsion during the drilling process are separated out. While the riddle screens and hydrocyclones separate coarse-grained particles, the decanter deals with the small particles.
In mining, decanters can be used in numerous applications involving processing minerals and ores.
* Processing of wastewater containing oil
* Processing of oil sludge from ponds and lagoons
* Processing of residues containing oil from the cleaning of crude oil tanks
The SHENZHOU decanter guarantees optimum treatment of the gravel wash water and sand washing water. For example, a treatment system with a SZLW from SHENZHOU can process up to 2200 tonnes of sludge daily.
SHENZHOU decanters are used worldwide in the steel industry and are an important constituent in cleaning of various exhaust gases and wastewater in steelworks:
* Furnace gas cleaning
* Converter gas dedusting
* Scale slurry processing
* Pickling slurry processing
* Sewage slurry processing
* Water circuit cleaning
During processing of tar in coking plants, decanters separate the solid impurities out of the raw tar. The cleaned tar contains less than 0.3% quinolin. The separated solid has a total dry solids of approx. 33 - 40% and its consistency is between clumpy and almost solid.
In the processing of drilling slurry, drilling emulsion and drilling muds, all substances that have entered the emulsion during the drilling process are separated out. While the riddle screens and hydrocyclones separate coarse-grained particles, the decanter deals with the small particles.
In mining, decanters can be used in numerous applications involving processing minerals and ores.
Copper mining process and recovery of organic from copper crud
Acids are commonly used to extract the metal from the ore in a production process called leaching. The pregnant leach solution (PLS) is sent to the solvent extraction (SX) plant where in high intensity mixers, the PLS comes into contact with an organic extractant dissolved in an organic diluent. This mixture is referred simply as the organic. The metal ions migrate from the aqueous phase into the organic phase. This procedure is called solvent extraction. The solution flows from the mixers into settlers, where the organic phase is separated from the aqueous phase. Some of the impurities in the system build up in the settlers in the form of crud. This can occur at the surface of the organic phase, between the aqueous and organic phases, as well as at the bottom of the settlers. This crud can be a mixture of wind-blown dust, solids from leaching, impurities in plantsolutions, or insects.
If the crud is allowed to build up in the settlers it may start moving into the next mixing stage. This can rapidly cause a ‘crudrun’ resulting in severely increased entrainment. This, in turn, causes contamination of electrolytes with the leach solution and organic phase.
If the crud is allowed to build up in the settlers it may start moving into the next mixing stage. This can rapidly cause a ‘crudrun’ resulting in severely increased entrainment. This, in turn, causes contamination of electrolytes with the leach solution and organic phase.
If the crud is allowed to remain in the settler, the settler has to eventually be taken offline to be cleaned. This leads to downtime and high maintenance costs. Crud is therefore regularly removed from the settlers, usually on a daily basis.
Operators vacuum the crud layer off and store it in a tank. From this tank, the crud is pumped into the SHENZHOU Tricanter which separates the crud into four phases: the organic phase, the aqueous phase, the solids phase, and the fourth phase. The fourth phase builds up at the organic aqueous interface. By adjusting the variable impeller of the Tricanter correctly, the operator can ensure that this portion of ultra-fine solids is discharged as part of the aqueous phase. The dewatered solids are taken away for disposal or burning. The organic phase can be used again in the SX process, and the aqueous phase flows to the neutralization tank.
Operators vacuum the crud layer off and store it in a tank. From this tank, the crud is pumped into the SHENZHOU Tricanter which separates the crud into four phases: the organic phase, the aqueous phase, the solids phase, and the fourth phase. The fourth phase builds up at the organic aqueous interface. By adjusting the variable impeller of the Tricanter correctly, the operator can ensure that this portion of ultra-fine solids is discharged as part of the aqueous phase. The dewatered solids are taken away for disposal or burning. The organic phase can be used again in the SX process, and the aqueous phase flows to the neutralization tank.
Shenzhou centrifuges for the mining industry: a perfect match
Shenzhou centrifuges for the mining industry: a perfect match:
SHENZHOUcentrifuges are used in many separation processes in the mining industry. They are used to process ore and minerals, dewater tailings, dewater sand and gravel wash water, and to recover solvents in copper production.
Scope of application:
Application fields
1. Food
A flesh processing,aquatic products process and edible protein recovery;
B Extract plant protein from soybean,oily seeds and leguminous plants;
C Recovery of brewing leach liquor malt and yeast
D Treatment and recovery of wine lees liquid;
E Extract of instant coffee and tea;
F Clarification of palm oil,olive oil and seed oil;
G Extract juice from fruits ,berries and vegetables;
H Recovery of refined pectin;
I Clarification of grape juice and grape wine.
2. Environmental protection
Drilling mud ,industrial effluent ,waste water of municipal works,fertilizer,organic waste water,paint sludge,plastic
particles,gravel washing water,waste water in steel-making ,flue gas desulfurization,sewage sludge treatment of waterworks.
3. Petroleum and chemical industry
A Processing of kaolin and calcium carbonate,production of bentonite and titanium dioxide;
B Exploration of petroleum oil,natural gas,crude oil refining and related industries,additive of lube oil and waste oil recovery;
C Intermediate products and final products of organic chemistry industry;
D Thermoplastic materials,includes PVC,polypropylene,polystyrene,synthetic rubber and fiber;
E Inorganic chemical industry ,includes bleach,acid,silica products and fertilizers;
F Treatment of spent wash and molasses fermentation residues;
G Extraction of starch from wheat,corn ,cassava and potato;
H Waste liquid recovery and recycling from above industries.
Other fields
Pharmaceutical intermediates,salts and manures,etc.
A flesh processing,aquatic products process and edible protein recovery;
B Extract plant protein from soybean,oily seeds and leguminous plants;
C Recovery of brewing leach liquor malt and yeast
D Treatment and recovery of wine lees liquid;
E Extract of instant coffee and tea;
F Clarification of palm oil,olive oil and seed oil;
G Extract juice from fruits ,berries and vegetables;
H Recovery of refined pectin;
I Clarification of grape juice and grape wine.
2. Environmental protection
Drilling mud ,industrial effluent ,waste water of municipal works,fertilizer,organic waste water,paint sludge,plastic
particles,gravel washing water,waste water in steel-making ,flue gas desulfurization,sewage sludge treatment of waterworks.
3. Petroleum and chemical industry
A Processing of kaolin and calcium carbonate,production of bentonite and titanium dioxide;
B Exploration of petroleum oil,natural gas,crude oil refining and related industries,additive of lube oil and waste oil recovery;
C Intermediate products and final products of organic chemistry industry;
D Thermoplastic materials,includes PVC,polypropylene,polystyrene,synthetic rubber and fiber;
E Inorganic chemical industry ,includes bleach,acid,silica products and fertilizers;
F Treatment of spent wash and molasses fermentation residues;
G Extraction of starch from wheat,corn ,cassava and potato;
H Waste liquid recovery and recycling from above industries.
Other fields
Pharmaceutical intermediates,salts and manures,etc.
Specification
Model | Diameter(mm) | Lenght(mm) | Max speed | L/D ratio | G-force | Capacity(m3/h) | Main motor power(Kw) | Weight(kg) | Dimension (mm) |
LW250*1000 | 250 | 1000 | 5000 | 4 | 2722 | 0.5-5 | 7.5 | 950 | 2120*1250*680 |
LW300*900 | 300 | 900 | 4200 | 3 | 2964 | 1-6 | 11 | 1160 | 2150*1300*900 |
LW300*1200 | 300 | 1200 | 4000 | 4 | 2784 | 2-6 | 11 | 1350 | 2450*1300*900 |
LW355*1160 | 355 | 1160 | 3600 | 3.3 | 2576 | 2-8 | 15 | 1400 | 2470*1350*830 |
LW355*1460 | 355 | 1460 | 3600 | 4 | 2576 | 2-10 | 15 | 1800 | 2750*1350*830 |
LW400*1200 | 400 | 1200 | 3200 | 3 | 2294 | 3-12 | 18.5 | 1800 | 2730*1600*1080 |
LW400*1600 | 400 | 1600 | 3000 | 4 | 2016 | 3-15 | 22 | 2000 | 3130*1600*1080 |
LW450*1800 | 450 | 1800 | 2800 | 4 | 1976 | 4-25 | 37 | 2500 | 3320*1700*1130 |
LW500*2000 | 500 | 2000 | 2800 | 4 | 1750 | 5-35 | 45 | 4000 | 3520*1800*1170 |
LW530*1855 | 530 | 1855 | 2600 | 3.5 | 2006 | 5-38 | 55 | 4680 | 3885*1350*1600 |
LW530*2120 | 530 | 2120 | 2400 | 4 | 1709 | 5-40 | 55 | 4800 | 4150*1350*1600 |
LW550*2000 | 550 | 2000 | 2800 | 4 | 2414 | 6-40 | 55 | 5700 | 4570*1380*1600 |
LW650*1950 | 650 | 1950 | 2200 | 3 | 1761 | 6-45 | 75 | 5000 | 4840*1510*1720 |
LW650*2600 | 650 | 2600 | 2000 | 4 | 1456 | 6-65 | 90 | 6000 | 5490*1510*1720 |
LW720*2160 | 720 | 2160 | 2000 | 3 | 1612 | 7-80 | 120 | 6000 | 5200*1600*1800 |
LW720*2880 | 720 | 2880 | 2000 | 4 | 1306 | 7-90 | 120 | 8000 | 3100*1600*1800 |
LW800*2400 | 800 | 2400 | 1800 | 3 | 1451 | 20-100 | 150 | 12000 | 5820*2000*1300 |
LW800*3200 | 800 | 3200 | 1800 | 4 | 1451 | 20-120 | 150 | 1300 | 7100*2000*1300 |
Main technical features
1. Industrial design
Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.
2. Effectively ease resonance during rotating of bi-rotor
When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.
3. Thoroughly eliminate phenomenon of liquid ring stalling
Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
4. Unique technique adopt in main component work-blanks
The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.
5. Main bearing selection
We use origin bearings of international first-line brands such as SKF,FAG and so on.
6. Constant temperature detection
All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.
7. Inter-change ability
Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.
8. Simplyand safely in bearing disassemblement
One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
9.Main bearing lubrication system
There are two kinds of lubrication system for specific product models :
A thin oil lubrication
* Oil pump offers an uninterruptedly power to ensure oil works circularly;
* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
* Oil filter system ensure lubricant’s cleanliness;
* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
* Constant temperature system is available.
B grease lubrication
* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
resistance,corrosion-proof and high temperature resistance.
* Optional automatic grease system fills grease on main bearing at designed hours and quantity.
10. Main bearing BH device (patent design)
There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.
11. GSRL feeding device (potent design)
New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.
Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.
2. Effectively ease resonance during rotating of bi-rotor
When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.
3. Thoroughly eliminate phenomenon of liquid ring stalling
Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
4. Unique technique adopt in main component work-blanks
The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.
5. Main bearing selection
We use origin bearings of international first-line brands such as SKF,FAG and so on.
6. Constant temperature detection
All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.
7. Inter-change ability
Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.
8. Simplyand safely in bearing disassemblement
One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
9.Main bearing lubrication system
There are two kinds of lubrication system for specific product models :
A thin oil lubrication
* Oil pump offers an uninterruptedly power to ensure oil works circularly;
* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
* Oil filter system ensure lubricant’s cleanliness;
* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
* Constant temperature system is available.
B grease lubrication
* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
resistance,corrosion-proof and high temperature resistance.
* Optional automatic grease system fills grease on main bearing at designed hours and quantity.
10. Main bearing BH device (patent design)
There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.
11. GSRL feeding device (potent design)
New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.
Production workshop
Screw production1
Screw production2:
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High speed dynamic balance detection1
High speed dynamic balance detection2
Packing & Delivery
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
FAQ
Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process
Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:12 months.
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process
Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:12 months.
Certificates
Basic Information
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Recommended
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Our decanter can be used to thicken the sludge, dewater the sludge or thicken-dewater the sludge. The whole sludge dewatering system has five parts:1) Sludge Feeding System 2) Polymer Make-up System 3) Thickening and Dewatering system 4) Solid Conveying System 5) Electric Control System of Complete Set We configure different electric control system for different customer needs:1) Simple Type: Able to control automatically during operation 2) General Type: Have PLC control 3) Intelligent Type: PLC+PC Control, have data sampling and output
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Our Continuous horizontal centrifuge is used to separate fish oil oil-water separation fish oil decanter centrifuge has unique advantages of performance and so on. It is made of raw materials that have passed the certification of the quality management system. Moreover,Decanter centrifuge,Disc Centrifuge,Tubular Centrifuge,Plate Centrifuge is tested by our QC team and can't be delivered out of our factory until we confirm its quality. Its quality can be 100% guaranteed.
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Horizontal screw centrifuge is for 0.002-3mm material for clarification, separation, dehydration, or classify 1um-5um solid phased particles. It is wide application range, work continuously, large processing capacity, low cost, convenient maintenance and so on. It is the best equipment for separating solid-liquid. It is widely used in chemical industry, light industry, medicine, food, paper making, mining and other industries.Application: The LWS decanter separator is suitable for plant oil,( such as palm oil, coconut oil, olive oil separation ,) animal oil(such as fish oil, restaurant garbage ect) fish meal, coal tar dehydration and slag, adapted to the different viscosity and water content in coal tar separation (emulsion), after separating the tar reach national standard. Food: Fruit and Vegetable juices, Starch, Protein, Molasses, StillageOils and Fats: Fish oil, beef oil, chicken oil, pork oil Gelatine, olive oil, coconut oil, avocado oil, palm oil, sesame oil, soybean oil ectEnvironmental protection/Recycling: Drilling mud, Industrial wastewater, Municipal wastewaterMinerals: Graphite, Kaolin, Bentonite For different industrial, the structure is different. For the oil water separation in waste petroleum oil: Material: high quality stainless steel Bearing: SKF brand. A special selection and arrangement of bearings provides for long life and exceptional reliabilityWear protection: carbide sheets of spiral feeder and replaceable alloy sleeves of drum outlet and spiral feeder outlet Motor is explosion proof, and the control box has two, one is explosion proof , another is Non-explosion-proof. For the oil water centrifuge separation in waste restaurant oil: the materials is different and the structure and protection method is different.
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Welcome all who care engaged in the separation and filtration to work with us,and we are also looking for the qualified world wide agents to provide better service and deep marketing.