Shenzhou - bitumen centrifuge extractor hot selling in China Centrifuge & Separator

SHENZHOU decanter centrifuge has a rich product line, which can be used for solid-liquid separation in a variety of industries. SHENZHOU  decanter centrifuge has ordinary, food-grade and explosion-proof grade series products, our equipment has the characteristics of compact structure, good performance of the whole machine, large processing capacity, simple operation, strong adaptability and so on.

Product Description

Decanter Centrifuge for Wastewater Treatment

The main purpose of wastewater sludge treatment is to remove as much suspended matter as possible and achieve solid-liquid separation before the discharge of wastewater and sludge. This purifies the wastewater and concentrates the sludge, thus realizing the recycling of water resources.

wastewater treatment centrifuges can be used in urban domestic sewage treatment, chemical sewage purification, sludge thickening and other related sewage and sludge treatment industries. Modern wastewater treatment processes and discharge standards are becoming more and more stringent, and the subsequent treatment of dewatered sludge cake is more difficult, whether it is stacked, dried or incinerated, placing higher demands on the key equipment for residual sludge treatment. SHENZHOU can provide professional technical support and customized services for your specific needs.

Wastewater Treatment Process

Cut and crush the biochemical sludge.

Pump the sludge (concentration ≥0.5~4%) into the centrifuge.

Add (concentration 1~3‰) PAM solution into the feed pipe through the automatic dosing device to make the sludge form flocs into the centrifuge.

The dewatered sludge cake is discharged from the bowl.

The dewatering system is widely used in oxidation ditch, AB, A/O, A3/0, SBR, MBR, anaerobic fermentation and other processes as well as traditional wastewater treatment processes, and can treat urban domestic sewage, municipal sewage, garbage leachate, municipal tap water and some industrial wastewater.

Operating Principle

Working Procedure
Decanter can use limit space to fit together different stages of separation.

Mixing And Accelerating Stage
Sludge and chemical mixes in the specially designed feed chamber and accelerates together. This prepares the sludge for best separation.

Clarifying Stage
The flocculants sediments inside the bowl under centrifugal force, the clear liquid flows out of the weir an the end of the bowl.

Pressing Stage
Conveyor pushes the solid toward the discharge end. The sludge is further pressed by centrifugal force and the water comes out of the small holes of the sludge

Double-Direction Pressing Stage
In the conical part of the bowl wall, the sludge is pressed by specially designed double direction pressing effect. The specially designed conveyor produces axial pressing force and water comes out of the tiny holes of the sludge.
Control the Staying Time of Solid In order to achieve best dewatering effect when flow rate or character of sludge changes, the solid content inside the bowl should be continuously controlled.This is controlled by the drive system of the conveyor. The drive system of the conveyor can measure real-time the solid content inside the bowl and adjust automatically, solid discharge torque automatically compensated

Drive Technology
The reliable and excellent operation needs good cooperation of bowl drive and conveyor drive, Shanghai Centrifuge Institute researches good drive combination, which can be recommended as best design to suit different applications.

Bowl Drive System Alternatives Includes:
AC Motor+ Frequency Converter
AC Motor+ Hydraulic Coupling
Other Special Ways
Conveyor Drive System

Separation Technique
Feeding-gravitational separation-liquid discharge-sediment discharge.
Separation effect factors Centrifuging factor ,length to diameter ratio of cavity ,depth of fluid pool.

Field Control
Bowl rotating speed ,rotative speed difference,between,spiral pusher and bowl depth of liquid pool.

In the production of surimi, the shredded fish fillets will go through two to three cleaning processes. In this process, impurities such as blood and fat are washed away. The washing water is usually roughly filtered through a rotating sieve. In traditional surimi production, the dehydration of fish meat is done by a screw press. The meat is then treated with antifreeze and deep-frozen. This surimi production method has many disadvantages: Different washing stages and screw pressing process lead to a large amount of fish fiber loss 1.Need a lot of cleaning water 2.Huge space requirement 3.The raw material is easy to be infected with bacteria The Shenzhou decanter centrifuge can solve all the above problems. In the production of surimi, the decanter centrifuge can not only recover the fish meat from the washing water, but also replace the screw press. In this way, the output rate of the surimi production process can be significantly improved.

1, Helical pusher adopts the special antifriction method: sprinkle hardness alloy or inlay hardness alloy anti-friction disk; anti –corrosion stainless steel is employed for the material of the main parts of drum, so that assure the durability and longer using lifetime of the equipment.

2, According to the operating condition’s characteristics of material, optimize the drum length-diameter raido, drum and structure
of drum taper parts.

Main Technical Features

1. Industrial Design

Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.


2. Effectively Ease Resonance During Rotating Of Bi-Rotor

When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.

3. Thoroughly Eliminate Phenomenon Of Liquid Ring Stalling

Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
4. Unique Technique Adopt In Main Component Work-Blanks

The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.

5. Main Bearing Selection

We use origin bearings of international first-line brands such as SKF,FAG and so on.

6. Constant Temperature Detection

All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.

7. Inter-Change Ability

Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.

8. Simplyand Safely In Bearing Disassemblement

One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
9.Main Bearing Lubrication System
There are two kinds of lubrication system for specific product models :
A Thin Oil Lubrication
* Oil pump offers an uninterruptedly power to ensure oil works circularly;
* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
* Oil filter system ensure lubricant’s cleanliness;
* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
* Constant temperature system is available.


B Grease Lubrication
* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
resistance,corrosion-proof and high temperature resistance.
* Optional automatic grease system fills grease on main bearing at designed hours and quantity.

10. Main Bearing BH Device (Patent Design)

There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.

11. GSRL Feeding Device (Potent Design)

New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.

Technical Parameter

Our Customers

Application

Wastewater Treatment:

• Sludge dewatering.

• Municipal and industrial wastewater treatment.

Oil And Gas Industry:

• Separation of oil, water, and solids in drilling mud.

• Recovery of drilling fluids.

• Oil and gas processing for solids removal.

Chemical Processing:

• Clarification of chemical suspensions.

• Separation of fine particles and liquids.

• Solids-liquid separation in chemical manufacturing.

Food And Beverage:

• Clarification and purification of beverages.

• Separation of solids from food processing liquids.

Pharmaceuticals And Biotechnology:

• Bioprocessing applications.

• Clarification and purification of pharmaceutical products.

Mining And Minerals:

• Separation of valuable minerals from ore.

• Tailings dewatering.

Environmental Remediation:

• Treatment of contaminated groundwater.

• Soil washing and remediation.

Pulp And Paper Industry:

• Removal of fine solids from pulping processes.

• Recovery of fibers from paper mill effluents.

Chemical And Petrochemical:

• Solids-liquid separation in chemical and petrochemical plants.

• Removal of impurities from process streams.

Biomass And Renewable Energy:

• Processing biomass for biofuels.

• Separation of algae and biomass in renewable energy production.

Mining And Drilling:

• Solid-liquid separation in mining operations.

• Drilling fluid recovery in oil exploration.

Paints And Coatings:

• Clarification and purification of paint and coating formulations.

• Removal of solids from paint manufacturing processes.

Dairy Industry:

• Separation of milk and cream.

• Whey processing.

Textile Industry:

• Separation of dyestuffs and pigments.

• Wastewater treatment i

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