High-Speed 3-Phase Disc Centrifuge Separator for Efficient Oil & Water Separation
**High-Speed 3-Phase Disc Centrifuge Separator for Efficient Oil & Water Separation**
The High-Speed 3-Phase Disc Centrifuge Separator is a powerful machine designed to quickly and efficiently separate oil, water, and solid particles. It uses rapid spinning and stacked discs to create strong forces that separate these components with high precision. This technology helps improve the quality of oil and water by removing impurities and maximizing separation speed.
**Usage Scenarios:**
This separator is ideal for oil refineries to purify crude oil, wastewater treatment plants to clean industrial water, and food processing industries to separate oils from water in production lines. It is also useful in marine applications to treat bilge water efficiently.
The High-Speed 3-Phase Disc Centrifuge Separator is a powerful machine designed to quickly and efficiently separate oil, water, and solid particles. It uses rapid spinning and stacked discs to create strong forces that separate these components with high precision. This technology helps improve the quality of oil and water by removing impurities and maximizing separation speed.
**Usage Scenarios:**
This separator is ideal for oil refineries to purify crude oil, wastewater treatment plants to clean industrial water, and food processing industries to separate oils from water in production lines. It is also useful in marine applications to treat bilge water efficiently.
Product advantages
This high-speed 3-phase disc centrifuge separator is engineered with advanced technology to efficiently separate oil, water, and solids, ensuring high purity and minimal downtime. Featuring precise centrifugal force management and durable materials, it offers exceptional reliability and low maintenance for continuous industrial use. Key advantages include rapid separation efficiency, robust construction for long-term performance, and energy-saving operation that optimizes productivity in demanding environments.
Team strength
Our team’s strength lies in its deep expertise and unwavering commitment to innovation, ensuring the High-Speed 3-Phase Disc Centrifuge Separator delivers superior oil and water separation performance. Combining veteran engineers, process specialists, and quality assurance experts, we foster a collaborative environment focused on precision and reliability. This multidisciplinary approach drives continuous improvement, allowing us to address complex separation challenges efficiently. By prioritizing customer feedback and leveraging advanced technology, our team guarantees a product that enhances operational efficiency and reduces downtime. Trust in our skilled professionals to provide cutting-edge solutions tailored to your industrial needs.
Why choose us
Our team combines deep industry expertise and advanced engineering skills to deliver the High-Speed 3-Phase Disc Centrifuge Separator with unmatched precision and reliability. With a strong commitment to innovation and quality, our experts ensure efficient oil and water separation, optimizing performance and durability. Collaborative problem-solving and continuous improvement drive our product development, guaranteeing solutions that meet rigorous operational demands. Backed by decades of experience, our dedicated team supports seamless integration and excellent after-sales service, empowering customers to enhance productivity and achieve superior results with confidence. Trust in our team strength for cutting-edge separation technology built to excel.
With the help of our technicians and workers,Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd has finally developed the quality-guaranteed product. The product is called Multifunctional Water Oil Separators / Oil Centrifugal Separator High Rotating Speed. Multifunctional Water Oil Separators / Oil Centrifugal Separator High Rotating Speed attaches great importance to technological innovation in the research and development process. Multifunctional Water Oil Separators / Oil Centrifugal Separator High Rotating Speed is not only manufactured to draw the attention of people but also to bring them convenience and benefits. Designed by creative designers, Decanter centrifuge,Disc Centrifuge,Tubular Centrifuge,Plate Centrifuge presents a style of aesthetics. In addition, it is excellent characterized thanks to the adopted high-quality raw materials and high-end technologies.
| Place of Origin: | China | Type: | Separating Plant |
| Condition: | New | Video outgoing-inspection: | Provided |
| Machinery Test Report: | Provided | Marketing Type: | Hot product |
| Warranty of core components: | 1 Year | Core Components: | Bearing, Motor |
| Brand Name: | Shenzhou | Voltage: | 220v/300v/380v/optional |
| Power: | Model | Weight: | 580 |
| Dimension(L*W*H): | variable | Warranty: | 1 Year |
| Key Selling Points: | Easy to Operate | Applicable Industries: | Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Restaurant, Food Shop, Food & Beverage Shops, Advertising Company, Pharmaceutical plant, Chemical plant |
| Showroom Location: | None | Material: | Stainless Sheel |
| Feature: | High Effciency | Specification: | Centrifugal Oil Separator Machine |
| Machine name: | Disc centrifuge separator | Keyword1: | Centrifugal Filter Separator |
Product Description
Multifunctional Water Oil Separators / Oil Centrifugal Separator High Rotating Speed
Water Oil Separators application fields
1. Purification of fuel oil and lubricating oil in mineral oil industry, such as marine main engine, land diesel engine, power
station, etc.
2. Dairy industry: clarification and purification of fresh milk, degreasing;
3. Vegetable oil industry: purification and clarification of palm oil, refining and degumming of vegetable oil, desoaping,
dehydration and desodium, etc.
4. Beverage products industry: clarification of beer, fruit juice, beverage, extraction of plant protein, clarification of
bioengineering fermentation broth such as wastewater treatment;
5. Chemical industry: purification or clarification of chemical raw materials.
Three separation disc type separator centrifuge for animal oil factory is mainly used in refining meat oil from animals such as fishmeal facotry,animal oil factory, the capacity from 10t/d~600t/d.
This special design separator has the full automatic control box which used for safety protection and equips and also been equipped with advanced automatic vibration tester which can view vibrating value at any time. We can make separating and discharging to the best affection from regulating separation parameter directly at the screen.
It has advantages of high speed, smooth operating, compact structure, small footprint, all sealed of the inlet and discharge, low noise, good separation. The materials of centrifuge which contact with the parts are stainless steel which meets the requirements of food grade.
1. Purification of fuel oil and lubricating oil in mineral oil industry, such as marine main engine, land diesel engine, power
station, etc.
2. Dairy industry: clarification and purification of fresh milk, degreasing;
3. Vegetable oil industry: purification and clarification of palm oil, refining and degumming of vegetable oil, desoaping,
dehydration and desodium, etc.
4. Beverage products industry: clarification of beer, fruit juice, beverage, extraction of plant protein, clarification of
bioengineering fermentation broth such as wastewater treatment;
5. Chemical industry: purification or clarification of chemical raw materials.
Three separation disc type separator centrifuge for animal oil factory is mainly used in refining meat oil from animals such as fishmeal facotry,animal oil factory, the capacity from 10t/d~600t/d.
This special design separator has the full automatic control box which used for safety protection and equips and also been equipped with advanced automatic vibration tester which can view vibrating value at any time. We can make separating and discharging to the best affection from regulating separation parameter directly at the screen.
It has advantages of high speed, smooth operating, compact structure, small footprint, all sealed of the inlet and discharge, low noise, good separation. The materials of centrifuge which contact with the parts are stainless steel which meets the requirements of food grade.
Disc separator, called dish centrifuge as well, is a kind of advanced automatic machine with high efficiency and large output, and can be applied for liquid separation in pharmaceutical, food, chemical, biological products, beverage products and other industries. With new automatic control, this advanced disc separator is superior to other separator, to achieve ideal separation effect by producing different centrifugal force onto materials in different proportion, which make it more suitable for suspension with low solid content ,and mutually insoluble liquid with a smaller specific gravity.
In addition, Disc separator is also be used for regenerating lubricating oils and purifying fuel used on ships or on-land electric stations. It can quickly separate water and impurity from the oil to ensure the regular operation of machines.In the centrifugal force field, different materials will be settled down at different velocity according to their respective attribute, thus separating impurities. The mixture in the high speed rotor drum will form a cirque. From the outside to the inside, the materials lay according to their different density. For the centrifugal force is more than gravity, centrifugal separation work when gravity separation does not.
According to different separation methods, the whole series of disc separators can be divided into three-phase disc separator (DHY) for liquid-liquid -solid separation and two-phase separator (for liquid-solid separation) disc separator (DHC). and according to different methods in slag discharge, the auto slog discharging disc separator can be divided into manual automatic slag discharge disc separator and the PLC system fully controlled automatic slag discharge disc separator. Disc separator according to the internal slagging different ways, the disc separator can be divided into piston-type slag discharge disc separator and nozzle-type slag separator, In general, the mode of slag discharge can be selected according to the characteristics of the material!
In addition, Disc separator is also be used for regenerating lubricating oils and purifying fuel used on ships or on-land electric stations. It can quickly separate water and impurity from the oil to ensure the regular operation of machines.In the centrifugal force field, different materials will be settled down at different velocity according to their respective attribute, thus separating impurities. The mixture in the high speed rotor drum will form a cirque. From the outside to the inside, the materials lay according to their different density. For the centrifugal force is more than gravity, centrifugal separation work when gravity separation does not.
According to different separation methods, the whole series of disc separators can be divided into three-phase disc separator (DHY) for liquid-liquid -solid separation and two-phase separator (for liquid-solid separation) disc separator (DHC). and according to different methods in slag discharge, the auto slog discharging disc separator can be divided into manual automatic slag discharge disc separator and the PLC system fully controlled automatic slag discharge disc separator. Disc separator according to the internal slagging different ways, the disc separator can be divided into piston-type slag discharge disc separator and nozzle-type slag separator, In general, the mode of slag discharge can be selected according to the characteristics of the material!
Feature:
Features
* High speed centrifugation to remove oil grease and sludge impurities
* Strong emulsification ability
* Low energy consumption,saves money
* Full automation possible with PLC automatic control panel.
* Centrifugal separation requiring no filter media.
* High reliability drive train system backed by delivery of over 1,000 units a year.
* Bowl design with superior separation performance and with good response to discharge loads.
* Pilot valve regulates total/partial discharge of solids.
* Super partial discharger (option) minimizes liquid loss and maximizes thickening of solid
* Fraction for discharge.
* Vibration-proof design realizes long working life.
* High speed centrifugation to remove oil grease and sludge impurities
* Strong emulsification ability
* Low energy consumption,saves money
* Full automation possible with PLC automatic control panel.
* Centrifugal separation requiring no filter media.
* High reliability drive train system backed by delivery of over 1,000 units a year.
* Bowl design with superior separation performance and with good response to discharge loads.
* Pilot valve regulates total/partial discharge of solids.
* Super partial discharger (option) minimizes liquid loss and maximizes thickening of solid
* Fraction for discharge.
* Vibration-proof design realizes long working life.
Working Principle
How does Disc Separator work?
The disc separator is in vertical structure. The drum is mounted on the upper end of the vertical axis, which is driven by a motor and rotates at a high speed. There is a set of disc - shaped parts that are stacked together in the drum, with a small gap among them. When the suspension (or emulsion), which is pumped into the drum by feeding tube located in the center of the drum, pass through the gap between the discs, solid particles (or droplets) would settle down to form sediment (or liquid layer) on the disc by centrifuge force, and then the sediment slid along the surface of the disc and separated from the disc to accumulate in the largest diameter of the drum. At last, the separated liquid discharged from the outlet. The disc is utilized to shorten the settling distance of solid particles or droplets, enlarge the settlement area of the drum, and improve the production capacity of the separator. The solids accumulated in the drum are removed from the drum by manual after the machine stop, or out of the drum in the case of a dregs machine without stopping.
The disc separator is in vertical structure. The drum is mounted on the upper end of the vertical axis, which is driven by a motor and rotates at a high speed. There is a set of disc - shaped parts that are stacked together in the drum, with a small gap among them. When the suspension (or emulsion), which is pumped into the drum by feeding tube located in the center of the drum, pass through the gap between the discs, solid particles (or droplets) would settle down to form sediment (or liquid layer) on the disc by centrifuge force, and then the sediment slid along the surface of the disc and separated from the disc to accumulate in the largest diameter of the drum. At last, the separated liquid discharged from the outlet. The disc is utilized to shorten the settling distance of solid particles or droplets, enlarge the settlement area of the drum, and improve the production capacity of the separator. The solids accumulated in the drum are removed from the drum by manual after the machine stop, or out of the drum in the case of a dregs machine without stopping.
Main Structure
Powerful Motor provide power through the thermal coupling to drive drum in high-speed rotating around the main axis. And the liquid material is carried by feeding pipe located in the upper center into the bottom of the drum, and then led in the porthole below the disc and driven to the drum wall. Under centrifugal force, solid- liquid-liquid do the below motion to complete thorough separation:solid phrase, which is heavier than liquid, would sink into the inner wall of the drum for sediment formation; light liquid flow in centripetal pump, and be discharged by liquid outlet; The heavy liquid tends to the drum wall along the cone inside the disc, and then flows upward through through the heavy liquid concentric pump to be discharge from the outlet.
Due to the double-conical design of the inner cavity of the drum, it can compress the slag and increase its concentration.
Besides, some nozzles is mounted around the drum to spray slurry sediment, whose number and aperture are determined on the properties of the suspension, the degree of concentration and the amount of treatment.
In order to improve the slag concentration, recovery device is configured with this disc separator to the discharged sediment for reuse. For the solid concentration of the slag can be increased by 5~20 times than that of the feeding materials.
The processing capacity of the separator is up to 30t/h, which is suitable for suspension with solid phrase in diameter of 0.1~100 microns and concentration less than 10% (maximum to 25%).
Besides, some nozzles is mounted around the drum to spray slurry sediment, whose number and aperture are determined on the properties of the suspension, the degree of concentration and the amount of treatment.
In order to improve the slag concentration, recovery device is configured with this disc separator to the discharged sediment for reuse. For the solid concentration of the slag can be increased by 5~20 times than that of the feeding materials.
The processing capacity of the separator is up to 30t/h, which is suitable for suspension with solid phrase in diameter of 0.1~100 microns and concentration less than 10% (maximum to 25%).
Application Case:
For repeatedly tests, Disc Separator is mainly used for liquid-solid separation, among which, content of solid phase is within 1%-5% and diameter of solid particles is more than 0.5 microns.
1. oil products: the separation and clarification for vegetable oil, animal oil, fish oil, crude oil, all kinds of fuel oil,
ubricating oil,and clarification of dairy products;
2. food: juice clarification, beer separation, broth separation and clarification for fermentation broth in fermented brewery;
3. pharmaceuticals: extraction of vaccines, mycelium, glucose, insulin, antibiotics, vitamins;
4.chemical industry: recovery for dry cleaning agent solvent, zinc plating solution, aluminum sulfate solution, tar water mixture, polyvinyl chloride, polypropylene, polyethylene, silver (film processing) and catalyst and magnetite .
5. Chinese medicine: the separation and clarification of plant extract.
1. oil products: the separation and clarification for vegetable oil, animal oil, fish oil, crude oil, all kinds of fuel oil,
ubricating oil,and clarification of dairy products;
2. food: juice clarification, beer separation, broth separation and clarification for fermentation broth in fermented brewery;
3. pharmaceuticals: extraction of vaccines, mycelium, glucose, insulin, antibiotics, vitamins;
4.chemical industry: recovery for dry cleaning agent solvent, zinc plating solution, aluminum sulfate solution, tar water mixture, polyvinyl chloride, polypropylene, polyethylene, silver (film processing) and catalyst and magnetite .
5. Chinese medicine: the separation and clarification of plant extract.
Specification
Model | Treatment capacity (L/H) | Inlet pressure (Mpa) | Outlet pressure (Mpa) | Motor power (Kw) | Weight(Kg) | Outline dimension (mm) |
DPFX430 | 5000-20000 | 0.2 | ≤0.2 | 15 | 1250 | 1519*862*1484 |
DPFX470 | 7500-30000 | 0.2 | ≤0.2 | 30 | 1720 | 1780*1154*1710 |
DPFX550 | 25000-50000 | 0.2 | ≤0.2 | 45 | 2500 | 1860*1300*1860 |
DPFX720 | 45000-80000 | 0.2 | ≤0.2 | 75 | 3000 | 2130*1595*2242 |
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd is a professional for supplier of pharmaceutical and chemical machine in China.We have a well-experienced team and a professional design institute,With rich experiences in pharmaceutical machinery and equipment including packing machine, centrifuge, falling film evaporator, distillation,mixer, tablet press machine, suppository production line,dryer,capsule filling machine ,capsule and so on.Our products are exported to many countries and areas, such as the USA, Korea, India, Indonesia,Thailand, Vietnam,Japan, Denmark,Romania, Bulgaria,Russia,South Africa, and so onAt the same time,our product with best prices and good quality,welcome to Shenzhou!
Packing & Delivery
wooden case
FAQ
1. who are we?
We are based in Liaoning, China, start from 1980 sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine
4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
We are based in Liaoning, China, start from 1980 sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine
4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
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Contact us
we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
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