Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China

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    • High-Tech Decanter Starch 3 Phase Centrifuge Machine

    High-Tech Decanter Starch 3 Phase Centrifuge Machine

    The High-Tech Decanter Starch 3 Phase Centrifuge Machine is a cutting-edge piece of equipment designed for high efficiency starch extraction. Its advanced technology allows for precise separation of starch from other components, resulting in a purer product. With its high throughput capacity and minimal maintenance requirements, this machine is ideal for maximizing productivity in starch production processes.
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    • Product advantages

    The High-Tech Decanter Starch 3 Phase Centrifuge Machine offers a cutting-edge solution for starch processing, with advanced technology and precision engineering ensuring high efficiency and quality results. This innovative machine features a 3-phase centrifuge system that separates starch, water, and impurities with ease, increasing productivity and reducing downtime. Its high-speed performance and durable construction make it the ideal choice for businesses looking to streamline their starch production process.

    Team strength

    The High-Tech Decanter Starch 3 Phase Centrifuge Machine boasts a team strength like no other in the industry. Our innovative engineering team has combined cutting-edge technology with expert craftsmanship to create a machine that delivers unparalleled performance. With a focus on precision and efficiency, our dedicated team ensures that every machine meets the highest standards of quality and reliability. From design to production, our team works seamlessly together to create a product that exceeds expectations and provides exceptional value to our customers. Trust in the strength of our team to deliver a centrifuge machine that will revolutionize your industrial processes.

    Why choose us

    Team Strength:
    Our High-Tech Decanter Starch 3 Phase Centrifuge Machine boasts unparalleled quality and efficiency, thanks to the exceptional team behind its design and production. Our team of skilled engineers and technicians work tirelessly to ensure that each machine is crafted with precision and expertise, resulting in a reliable and high-performing product. With a strong focus on innovation and continuous improvement, our team constantly strives to push the boundaries of technology and deliver cutting-edge solutions to our customers. Rest assured that when you invest in our machine, you are not just getting a top-of-the-line product, but also the support of a dedicated and talented team.

    Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd maintains stringent norms of quality to manufacture decanter starch 3 phase. decanter starch 3 phase is the result of high-end technologies.With the continual of enlarging of its application range in Separation Equipment, its demands are increasing rapidly every year. The launch of a product that perfectly solves the industry's pain points is that Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd has always adhered to the goal of technological innovation, and the newly developed products perfectly solve the pain points that have been lingering in the industry for a long time. Once launched, they have been enthusiastically sought after by the market.

    Place of Origin:ChinaType:Centrifuge
    Product Type:PaintCondition:New
    Video outgoing-inspection:ProvidedMachinery Test Report:Provided
    Marketing Type:Hot Product 2019Warranty of core components:1 Year
    Core Components:PLC, Bearing, MotorBrand Name:LYSZ
    Voltage:110V,220V,380V,440V,460VWeight:1
    Warranty:3 yearsKey Selling Points:Easy to Operate
    Applicable Industries:Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising CompanyShowroom Location:None
    Application:Free spare partsName:Field installation, commissioning and training
    Machine type:Field maintenance and repair serviceKeyword:Video technical support
    Product name:Online supportFunction:Video technical support

    Product Description
    decanter starch 3 phase


    The decades of experience in the field of centrifugal separation technology for vegetable protein and starch processing, intensive research and development and the related innovative ability of Shenzhou decanter centrifuge guarantee the company’s customers throughout the world the technical lead which is necessary for successfully operating in global markets. A reliable decanter centrifuge is only really good if it meets all requirements for individual and customer- oriented solutions in the field of process engineering. Decanter centrifuge is widely used for extracting, concentrating, recovering and washing the protein and starch. Potential feedstocks including yellow pea, faba bean, mung bean, chickpea, lentil, soy, lupine, alfalfa, wheat, etc.
    Decanter Centrifuge for Vegetable Protein
    In protein production Shenzhou decanter centrifuges are used for extracting, concentrating and washing the protein. Sophisticated drive systems ensure a high level of dry substance. The special drive developed by River enables the differential speed to be adjusted continuously to suit the protein volume to be separated. Only in this way can maximum dewatering rates be obtained. With the aid of adjustable impeller the decanter’s immersion depth can be adjusted with the machine running. With this system machine down time periods are avoided completely. Trouble-free optimum adjustment of the immersion depth also increases the relative clarifying surface, so that even minute particles are reliably separated out.
    Protein manufacturing proces
    A vegetable protein manufacturing process essentially comprises protein extraction, purification, and drying, whether that process is used to make a concentrate or an isolate. The procedure also includes further processing of by-products, such as fibers, starch and soluble components in the water effluent streams. Clean-in-Place (CIP) and automation complete the installation to ensure reliable and hygienic production of vegetable protein ingredients for food and feed applications.
    The starting material for protein extraction is often a flour — obtained from beans or seeds by dehulling, grinding and sieving — which is then mixed with water in a predefined ratio to balance cost-effectiveness with protein purity and yield. The pH of the mixture is subsequently adjusted to acid or alkaline, dependent upon the final product that is being manufactured.
    Protein concentrate extraction
    Liquid extraction of a protein concentrate starts with protein coagulation and separation of the precipitated proteins and
    insoluble fibers using a River decanter. Coagulation occurs at a pH around the isoelectric point or at elevated temperatures. The collected solid phase is then dried in either a ring dryer or spray dryer, depending on the type of product and the final use of the protein concentrate. This process results in vegetable concentrates with a protein level of at least 50%. Protein isolate extraction Protein extraction in lye In alkaline extraction conditions, the protein fraction dissolves predominantly in the aqueous extract; this is the first step in making a vegetable isolate.
    Protein precipitation and purification
    The water phase obtained from alkaline extraction contains most of the dissolved proteins; these are subsequently precipitated out of the aqueous phase and separated in a decanter centrifuge. The water phase from the decanter — the whey fraction — mainly consists of salts and soluble carbohydrates.
    The solid phase, which remains in the decanter, is known as the protein curd. This undergoes dilution, pH adjustment and thermal treatment before the proteins isolated from the curd are spray dried into the protein isolate powder. Carrying out additional washing in a disc clarifier centrifuge creates an even higher purity of protein isolate.
    Starch is obtained predominantly from starch-rich plants such as wheat, potatoes, maize, rice, peas and tapioca. Starch is the material in which plants store reserves of energy, it is a polysaccharide consisting of glucose units. Depending on botanical origin, the starch grains, grain-size distribution and molecular composition of the molecules may vary.
    The product that emerges from the extraction process is known as native starch. This is used both in this form and as modified starch, or is processed still further into different kinds of sweeteners and for use in a wide range of fermentation processes.
    No matter which particular crop the starch is to be extracted from, the production processes involved are essentially the same. They are all based on making the raw material disintegrate (milling), followed by mechanically separating the different component parts. Cereals such as maize and wheat are milled by grinding whereas tubers/roots such as potatoes and cassava/manioc are shredded using raspers. The subsequent separation of the component elements is carried out either on the basis of their different sizes – using screens or filters – or different weights – using gravitational forces in centrifugal separators (decanter centrifuges, nozzle centrifuges or hydrocyclones).
    Shenzhou decanter centrifuge is used for extracting:
    * Starch (modified, saccharified, enzymatically converted)
    * A and B starch
    * Gluten
    * Pulp
    * Gratings
    * Bran
    2-phase separation
    The 2-phase Shenzhou decanter centrifuge is designed for liquid-solids separation. Separation takes place over the entire length of the cylindrical part of the bowl, which is equipped with a concentric screw conveyor. The product is fed into the bowl through a inlet tube and is smoothly accelerated in the conveyor. Centrifugal forces cause instant sedimentation of the solids on the wall of the bowl. The clarified liquid leaves the bowl by flowing naturally under gravity, over an adjustable weir (overflow dam) and into the casing. Pressurized liquid discharge (using a centripetal pump) is also available, making it possible to transfer the liquid directly without any ambient contact and foam free. The conveyor rotates in the same direction inside the bowl but at a slightly different speed. This difference between bowl and conveyor can be adjusted either manually or automatically. This difference in speed moves the solids to the conical end, where they are lifted out of the liquid. The solids are drained before being discharged out of the machine through the solids outlet.

    3-phase separation
    The 3-phase Shenzhou decanter centrifuge is designed for separating raw material into three phases – light liquid, heavy liquid, and solids. The raw material is fed into the bowl through a inlet tube and is then smoothly accelerated. Separation takes place in a horizontal cylindrical bowl equipped with a screw conveyor. Centrifugal force causes instant sedimentation of the solids on the wall of the bowl. The conveyor rotates in the same direction as the bowl, but at a different speed, and conveys the solids to the conical end.
    Because it is lighter, the light liquid flows on the inside, and the solids move towards the outer perimeter, while the heavy
    liquid remains in the middle. Separation takes place along the entire length of the cylindrical part of the bowl. The two liquid phases discharged into collecting tanks by gravity, or under pressure by centripetal pump.
    Specification
    Model
    Diameter(mm)
    Lenght(mm)
    Max speed
    L/D ratio
    G-force
    Capacity(m3/h)
    Main motor power(Kw)
    Weight(kg)
    Dimension(mm)
    LW250*1000
    250
    1000
    5000
    4
    2722
    0.5-5
    7.5
    950
    2120*1250*680
    LW300*900
    300
    900
    4200
    3
    2964
    1-6
    11
    1160
    2150*1300*900
    LW300*1200
    300
    1200
    4000
    4
    2784
    2-6
    11
    1350
    2450*1300*900
    LW355*1160
    355
    1160
    3600
    3.3
    2576
    2-8
    15
    1400
    2470*1350*830
    LW355*1460
    355
    1460
    3600
    4
    2576
    2-10
    15
    1800
    2750*1350*830
    LW400*1200
    400
    1200
    3200
    3
    2294
    3-12
    18.5
    1800
    2730*1600*1080
    LW400*1600
    400
    1600
    3000
    4
    2016
    3-15
    22
    2000
    3130*1600*1080
    LW450*1800
    450
    1800
    2800
    4
    1976
    4-25
    37
    2500
    3320*1700*1130
    LW500*2000
    500
    2000
    2800
    4
    1750
    5-35
    45
    4000
    3520*1800*1170
    LW530*1855
    530
    1855
    2600
    3.5
    2006
    5-38
    55
    4680
    3885*1350*1600
    LW530*2120
    530
    2120
    2400
    4
    1709
    5-40
    55
    4800
    4150*1350*1600
    LW550*2000
    550
    2000
    2800
    4
    2414
    6-40
    55
    5700
    4570*1380*1600
    LW650*1950
    650
    1950
    2200
    3
    1761
    6-45
    75
    5000
    4840*1510*1720
    LW650*2600
    650
    2600
    2000
    4
    1456
    6-65
    90
    6000
    5490*1510*1720
    LW720*2160
    720
    2160
    2000
    3
    1612
    7-80
    120
    6000
    5200*1600*1800
    LW720*2880
    720
    2880
    2000
    4
    1306
    7-90
    120
    8000
    3100*1600*1800
    LW800*2400
    800
    2400
    1800
    3
    1451
    20-100
    150
    12000
    5820*2000*1300
    LW800*3200
    800
    3200
    1800
    4
    1451
    20-120
    150
    1300
    7100*2000*1300
    Packing & Delivery
    Biodiesel Centrifuge Features
    * ALL STAINLESS STEEL CENTRIFUGE BOWL COMPONENTS
    * SUITABLE FOR UNATTENDED OPERATION
    * PRESSURIZED LIGHT / HEAVY PHASE LIQUID DISCHARGE
    * BACK PRESSURE REGULATING VALVES FOR MORE ADJUSTABLE SEPARATION CONTROL
    * ELECTRICAL CONTROL PANEL AND AUTOMATION
    * XP MOTOR STANDARD (REQUIRES THREE PHASE POWER)
    * AUTOMATIC SLUDGE DISCHARGE AND WATER HARNESS ON SELF CLEANING UNIT
    * BASE PLATE, TOOLS, INSTRUCTION MANUAL INCLUDED
    * Options and Accessories
    * FEED PUMP AND INLET STRAINER
    * PROCESS HEAT EXCHANGER
    * SLUDGE TANK AND TRANSFER PUMP
    * COMPLETE MODULAR SYSTEM SKID SOLUTIONS
    * Benefits
    * FULL FACTORY WARRANTY PROTECTS YOUR INVESTMENT
    * PROCESS AND PRE-INSTALLATION CONSULTING
    * INSTALLATION, OPERATIONAL TRAINING, MAINTENANCE, & OPTIMIZATION
    * TANKS, FILTERS, MIXERS, PUMPS, AND SYSTEM AUTOMATION
    * ANNUAL MAINTENANCE PROGRAMS, ON-SITE FIELD SERVICING OR FACTORY SERVICING AT ONE OF OUR NATIONAL LOCATIONS
    * SPECIALIZED INDUSTRY EXPERTISE AND RELATED ENGINEERING, CONTROLS, SERVICE AND SUPPORT
    FAQ
    1. who are we?
    We are based in Liaoning, China, start from 2018,sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.

    2. how can we guarantee quality?
    Always a pre-production sample before mass production;
    Always final Inspection before shipment;

    3.what can you buy from us?
    Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine

    4. why should you buy from us not from other suppliers?
    We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.

    5. what services can we provide?
    Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
    Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
    Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
    Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
    Basic Information
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    • Country / Region
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    • Main Industry
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    • Main Products
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    • Enterprise Legal Person
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    • Total Employees
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    • Annual Output Value
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    • Export Market
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    • Cooperated Customers
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