Shenzhou - separator for biopharmaceutical Centrifuge & Separator
separator for biopharmaceutical research and development rely on years of market experience and strong scientific research technology.And our expertise and technologies enable tailor-made solutions for every customer.
5.0
Customization:
Customized logo (Min. Order: 1 Sets),Customized packaging (Min. Order: 1 Sets),Graphic customization (Min. Order: 1 Sets)
shipping:
Support Sea freight · Land freight
design customization
Please fill out the form below to request a quote or to request more information about us. Please be sure to upload customized requirement documents or pictures, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd is engaged in offering a broad assortment of Separation Equipment. Technology is the core competitiveness of a company. Since established, we have been researching and developing high-level technologies to make sure highly efficient manufacturing process.It covers a wide range and is commonly seen in the application field(s) of Separation Equipment. Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd has developed a market-leading reputation in the industry for delivering outstanding products and solutions. The exceptional ability sees our efforts in R&D.
| Place of Origin: | China | Type: | Separating Plant |
| Condition: | New | Video outgoing-inspection: | Provided |
| Machinery Test Report: | Provided | Marketing Type: | Hot product |
| Warranty of core components: | 1 Year | Core Components: | Bearing, Motor |
| Brand Name: | Shenzhou | Voltage: | 220v/300v/380v/optional |
| Power: | Model | Weight: | 850 |
| Dimension(L*W*H): | variable | Warranty: | 1 Year |
| Key Selling Points: | Easy to Operate | Applicable Industries: | Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Restaurant, Food Shop, Food & Beverage Shops, Advertising Company, Pharmaceutical plant, Chemical plant |
| Showroom Location: | None | Material: | Stainless Sheel |
Product Description
Mechanical separation is an important part of the numerous processes in biological pharmacy. The quality of separation process is decisive to the quality of final products, economical efficiency of processes and environmental coexistence. All of these requirements have been met by the consistently imporved disc separator of Shenzhou with its high separation efficiency.
The wide product range of SHENZHOU has realized the application of separators in different biopharmaceutical products as well as application in all processes requiring separation technology.
SHENZHOU disc separators are widely used for the separation of microbes and their debris such as treatment of vaccine, amino acid, enzyme, starter culture and other fermented products because they are designed and manufactured with the aim to separate and purify cell protein, to extract materials during the production of antibiotics, alkaloids and hormones, and to separate animal plasma.
Typical Applications:
Microbial concentration
Vaccine
Medical protein
Vitamin extraction and recovery
Antibiotics
Clarification of fermentation broth
Hormone
Separation of animal blood
Enzyme
The wide product range of SHENZHOU has realized the application of separators in different biopharmaceutical products as well as application in all processes requiring separation technology.
SHENZHOU disc separators are widely used for the separation of microbes and their debris such as treatment of vaccine, amino acid, enzyme, starter culture and other fermented products because they are designed and manufactured with the aim to separate and purify cell protein, to extract materials during the production of antibiotics, alkaloids and hormones, and to separate animal plasma.
Typical Applications:
Microbial concentration
Vaccine
Medical protein
Vitamin extraction and recovery
Antibiotics
Clarification of fermentation broth
Hormone
Separation of animal blood
Enzyme
Feature:
Features
* High speed centrifugation to remove oil grease and sludge impurities
* Strong emulsification ability
* Low energy consumption,saves money
* Full automation possible with PLC automatic control panel.
* Centrifugal separation requiring no filter media.
* High reliability drive train system backed by delivery of over 1,000 units a year.
* Bowl design with superior separation performance and with good response to discharge loads.
* Pilot valve regulates total/partial discharge of solids.
* Super partial discharger (option) minimizes liquid loss and maximizes thickening of solid
* Fraction for discharge.
* Vibration-proof design realizes long working life.
* High speed centrifugation to remove oil grease and sludge impurities
* Strong emulsification ability
* Low energy consumption,saves money
* Full automation possible with PLC automatic control panel.
* Centrifugal separation requiring no filter media.
* High reliability drive train system backed by delivery of over 1,000 units a year.
* Bowl design with superior separation performance and with good response to discharge loads.
* Pilot valve regulates total/partial discharge of solids.
* Super partial discharger (option) minimizes liquid loss and maximizes thickening of solid
* Fraction for discharge.
* Vibration-proof design realizes long working life.
Working Principle
How does Disc Separator work?
The disc separator is in vertical structure. The drum is mounted on the upper end of the vertical axis, which is driven by a motor and rotates at a high speed. There is a set of disc - shaped parts that are stacked together in the drum, with a small gap among them. When the suspension (or emulsion), which is pumped into the drum by feeding tube located in the center of the drum, pass through the gap between the discs, solid particles (or droplets) would settle down to form sediment (or liquid layer) on the disc by centrifuge force, and then the sediment slid along the surface of the disc and separated from the disc to accumulate in the largest diameter of the drum. At last, the separated liquid discharged from the outlet. The disc is utilized to shorten the settling distance of solid particles or droplets, enlarge the settlement area of the drum, and improve the production capacity of the separator. The solids accumulated in the drum are removed from the drum by manual after the machine stop, or out of the drum in the case of a dregs machine without stopping.
The disc separator is in vertical structure. The drum is mounted on the upper end of the vertical axis, which is driven by a motor and rotates at a high speed. There is a set of disc - shaped parts that are stacked together in the drum, with a small gap among them. When the suspension (or emulsion), which is pumped into the drum by feeding tube located in the center of the drum, pass through the gap between the discs, solid particles (or droplets) would settle down to form sediment (or liquid layer) on the disc by centrifuge force, and then the sediment slid along the surface of the disc and separated from the disc to accumulate in the largest diameter of the drum. At last, the separated liquid discharged from the outlet. The disc is utilized to shorten the settling distance of solid particles or droplets, enlarge the settlement area of the drum, and improve the production capacity of the separator. The solids accumulated in the drum are removed from the drum by manual after the machine stop, or out of the drum in the case of a dregs machine without stopping.
Main Structure
Powerful Motor provide power through the thermal coupling to drive drum in high-speed rotating around the main axis. And the liquid material is carried by feeding pipe located in the upper center into the bottom of the drum, and then led in the porthole below the disc and driven to the drum wall. Under centrifugal force, solid- liquid-liquid do the below motion to complete thorough separation:solid phrase, which is heavier than liquid, would sink into the inner wall of the drum for sediment formation; light liquid flow in centripetal pump, and be discharged by liquid outlet; The heavy liquid tends to the drum wall along the cone inside the disc, and then flows upward through through the heavy liquid concentric pump to be discharge from the outlet.
Due to the double-conical design of the inner cavity of the drum, it can compress the slag and increase its concentration.
Besides, some nozzles is mounted around the drum to spray slurry sediment, whose number and aperture are determined on the properties of the suspension, the degree of concentration and the amount of treatment.
In order to improve the slag concentration, recovery device is configured with this disc separator to the discharged sediment for reuse. For the solid concentration of the slag can be increased by 5~20 times than that of the feeding materials.
The processing capacity of the separator is up to 30t/h, which is suitable for suspension with solid phrase in diameter of 0.1~100 microns and concentration less than 10% (maximum to 25%).
Besides, some nozzles is mounted around the drum to spray slurry sediment, whose number and aperture are determined on the properties of the suspension, the degree of concentration and the amount of treatment.
In order to improve the slag concentration, recovery device is configured with this disc separator to the discharged sediment for reuse. For the solid concentration of the slag can be increased by 5~20 times than that of the feeding materials.
The processing capacity of the separator is up to 30t/h, which is suitable for suspension with solid phrase in diameter of 0.1~100 microns and concentration less than 10% (maximum to 25%).
Application Case:
For repeatedly tests, Disc Separator is mainly used for liquid-solid separation, among which, content of solid phase is within 1%-5% and diameter of solid particles is more than 0.5 microns.
1. oil products: the separation and clarification for vegetable oil, animal oil, fish oil, crude oil, all kinds of fuel oil,
ubricating oil,and clarification of dairy products;
2. food: juice clarification, beer separation, broth separation and clarification for fermentation broth in fermented brewery;
3. pharmaceuticals: extraction of vaccines, mycelium, glucose, insulin, antibiotics, vitamins;
4.chemical industry: recovery for dry cleaning agent solvent, zinc plating solution, aluminum sulfate solution, tar water mixture, polyvinyl chloride, polypropylene, polyethylene, silver (film processing) and catalyst and magnetite .
5. Chinese medicine: the separation and clarification of plant extract.
1. oil products: the separation and clarification for vegetable oil, animal oil, fish oil, crude oil, all kinds of fuel oil,
ubricating oil,and clarification of dairy products;
2. food: juice clarification, beer separation, broth separation and clarification for fermentation broth in fermented brewery;
3. pharmaceuticals: extraction of vaccines, mycelium, glucose, insulin, antibiotics, vitamins;
4.chemical industry: recovery for dry cleaning agent solvent, zinc plating solution, aluminum sulfate solution, tar water mixture, polyvinyl chloride, polypropylene, polyethylene, silver (film processing) and catalyst and magnetite .
5. Chinese medicine: the separation and clarification of plant extract.
Specification
Model | Treatment capacity (L/H) | Inlet pressure (Mpa) | Outlet pressure (Mpa) | Motor power (Kw) | Weight(Kg) | Outline dimension (mm) |
DPFX470 | 7500-30000 | 0.2 | ≤0.2 | 30 | 1720 | 1780*1154*1710 |
DPFX550 | 25000-50000 | 0.2 | ≤0.2 | 45 | 2500 | 1860*1300*1860 |
DPFX720 | 45000-80000 | 0.2 | ≤0.2 | 75 | 3000 | 2130*1595*2242 |
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd is a professional for supplier of pharmaceutical and chemical machine in China.We have a well-experienced team and a professional design institute,With rich experiences in pharmaceutical machinery and equipment including packing machine, centrifuge, falling film evaporator, distillation,mixer, tablet press machine, suppository production line,dryer,capsule filling machine ,capsule and so on.Our products are exported to many countries and areas, such as the USA, Korea, India, Indonesia,Thailand, Vietnam,Japan, Denmark,Romania, Bulgaria,Russia,South Africa, and so onAt the same time,our product with best prices and good quality,welcome to Shenzhou!
Packing & Delivery
wooden case
FAQ
1. who are we?
We are based in Liaoning, China, start from 1980 sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine
4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
We are based in Liaoning, China, start from 1980 sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine
4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
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