decanter centrifuge
VR
  • Products Details

Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd always keeps well informed about the technical development and new product R&D, which guarantees we can develop new products on a regular basis. Separation Equipment We have been in the trade for over many years and are a well established business with a wealth of experience and expertise.

Place of Origin:ChinaType:Centrifuge
Product Type:PlantCondition:New
Video outgoing-inspection:ProvidedMachinery Test Report:Provided
Marketing Type:New Product 2020Warranty of core components:1 Year
Core Components:PLC, Bearing, Gearbox, MotorBrand Name:Shenzhou
Voltage:380V/50HZ,3PhasePower:Model
Weight:ModelDimension(L*W*H):Model
Warranty:1 YearKey Selling Points:Easy to Operate
Applicable Industries:Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Construction works , Food & Beverage Shops, Chemical plant, pharmaceutical plantShowroom Location:Thailand, Sri Lanka
Material:Stainless SteelProduct name:Decanter Centrifuge
Max.Capacity:2m³/H 45m³/H 57m³/H 80m³/HDrum Max Speed:4800rpm 3900rpm 1800rpm 3200rpm
After-sales Service Provided:Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online supportAfter Warranty Service:Video technical support, Online support, Spare parts, Field maintenance and repair service
Local Service Location:Thailand, Sri LankaCertification:GMP/CE

Product Description
Casein Industry centrifuge separator machine
Casein is a protein found in milk and most of the dairy products are produced as a result of reaction of this protein with yeast.
Nearly 80% of milk proteins is casein. Casein obtained upon certain processes is a valuable raw material for a number of
industries. Food industry uses powder casein as a high quality protein. It is also used as raw material in sectors such as textileand paint.

Process
Milk delivered to the factory is cleared from somatic cells and undesirable solid particles and then subjected to fat separation upon preheating. Cleaned low-fat milk is subjected to pasteurization and preheating processes and then coagulated with acid or rennet enzyme. The heated product (clotted casein - whey protein and other components) following the coagulation process is run through decanter centrifuge (SZDW series decanter) to ensure solid/liquid phase separation. Casein separated from undesirable minerals (solid phase) is transferred to the dryers to produce powder and decanter liquid output is spared for processing in lactose process.
Scope of application:
Application fields
1. Food

A flesh processing,aquatic products process and edible protein recovery;
B Extract plant protein from soybean,oily seeds and leguminous plants;
C Recovery of brewing leach liquor malt and yeast
D Treatment and recovery of wine lees liquid;
E Extract of instant coffee and tea;
F Clarification of palm oil,olive oil and seed oil;
G Extract juice from fruits ,berries and vegetables;
H Recovery of refined pectin;
I Clarification of grape juice and grape wine.

2. Environmental protection

Drilling mud ,industrial effluent ,waste water of municipal works,fertilizer,organic waste water,paint sludge,plastic
particles,gravel washing water,waste water in steel-making ,flue gas desulfurization,sewage sludge treatment of waterworks.

3. Petroleum and chemical industry

A Processing of kaolin and calcium carbonate,production of bentonite and titanium dioxide;
B Exploration of petroleum oil,natural gas,crude oil refining and related industries,additive of lube oil and waste oil recovery;
C Intermediate products and final products of organic chemistry industry;
D Thermoplastic materials,includes PVC,polypropylene,polystyrene,synthetic rubber and fiber;
E Inorganic chemical industry ,includes bleach,acid,silica products and fertilizers;
F Treatment of spent wash and molasses fermentation residues;
G Extraction of starch from wheat,corn ,cassava and potato;
H Waste liquid recovery and recycling from above industries.

Other fields
Pharmaceutical intermediates,salts and manures,etc.
Specification
Model
Diameter(mm)
Lenght(mm)
Max speed
L/D ratio
G-force
Capacity(m3/h)
Main motor power(Kw)
Weight(kg)
Dimension
(mm)
SZDW250*1000
250
1000
5000
4
2722
0.5-5
7.5
950
2120*1250*680
SZDW300*900
300
900
4200
3
2964
1-6
11
1160
2150*1300*900
SZDW300*1200
300
1200
4000
4
2784
2-6
11
1350
2450*1300*900
SZDW355*1160
355
1160
3600
3.3
2576
2-8
15
1400
2470*1350*830
SZDW355*1460
355
1460
3600
4
2576
2-10
15
1800
2750*1350*830
SZDW400*1200
400
1200
3200
3
2294
3-12
18.5
1800
2730*1600*1080
SZDW400*1600
400
1600
3000
4
2016
3-15
22
2000
3130*1600*1080
SZDW450*1800
450
1800
2800
4
1976
4-25
37
2500
3320*1700*1130
SZDW500*2000
500
2000
2800
4
1750
5-35
45
4000
3520*1800*1170
SZDW530*1855
530
1855
2600
3.5
2006
5-38
55
4680
3885*1350*1600
SZDW530*2120
530
2120
2400
4
1709
5-40
55
4800
4150*1350*1600
SZDW550*2000
550
2000
2800
4
2414
6-40
55
5700
4570*1380*1600
SZDW650*1950
650
1950
2200
3
1761
6-45
75
5000
4840*1510*1720
SZDW650*2600
650
2600
2000
4
1456
6-65
90
6000
5490*1510*1720
SZDW720*2160
720
2160
2000
3
1612
7-80
120
6000
5200*1600*1800
SZDW720*2880
720
2880
2000
4
1306
7-90
120
8000
3100*1600*1800
SZDW800*2400
800
2400
1800
3
1451
20-100
150
12000
5820*2000*1300
SZDW800*3200
800
3200
1800
4
1451
20-120
150
1300
7100*2000*1300
Main technical features
1. Industrial design

Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.


2. Effectively ease resonance during rotating of bi-rotor

When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.

3. Thoroughly eliminate phenomenon of liquid ring stalling

Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
4. Unique technique adopt in main component work-blanks

The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.

5. Main bearing selection

We use origin bearings of international first-line brands such as SKF,FAG and so on.

6. Constant temperature detection

All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.

7. Inter-change ability

Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.

8. Simplyand safely in bearing disassemblement

One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
9.Main bearing lubrication system
There are two kinds of lubrication system for specific product models :
A thin oil lubrication
* Oil pump offers an uninterruptedly power to ensure oil works circularly;
* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
* Oil filter system ensure lubricant’s cleanliness;
* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
* Constant temperature system is available.


B grease lubrication
* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
resistance,corrosion-proof and high temperature resistance.
* Optional automatic grease system fills grease on main bearing at designed hours and quantity.

10. Main bearing BH device (patent design)

There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.

11. GSRL feeding device (potent design)

New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.
Production workshop

Screw production1

Screw production2:

.

High speed dynamic balance detection1

High speed dynamic balance detection2

Packing & Delivery
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
FAQ
Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process

Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.

Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.

Q4.How long is the warranty period ?
A:12 months.
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