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Shenzhou - Horizontal machine series centrifugal for Protein separation Decanter centrifuge

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Model Number:: LW

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Products Details

Horizontal machine series centrifugal for Protein separation is a hot seller well recognized by users around the world. Horizontal machine series centrifugal for Protein separation is the result of high-end technologies.With the continual of enlarging of its application range in Separation Equipment, its demands are increasing rapidly every year. Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd always stick to the market-oriented business philosophy and regard 'honesty & sincerity' as the enterprise tenet. We are trying to establish a sound distribution network and aim to provide customers all over the world with the best services.

Place of Origin:	China	Type:	Centrifuge
Product Type:	Plant	Condition:	New
Video outgoing-inspection:	Provided	Machinery Test Report:	Provided
Marketing Type:	New Product 2020	Warranty of core components:	1 Year
Core Components:	PLC, Bearing, Gearbox, Motor	Brand Name:	Shenzhou
Voltage:	380V/50HZ,3Phase	Power:	Model
Weight:	1050	Dimension(LWH):	Model
Warranty:	1 Year	Key Selling Points:	Easy to Operate
Applicable Industries:	Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Construction works , Food & Beverage Shops, Chemical plant, pharmaceutical plant	Showroom Location:	Thailand, Sri Lanka
Material:	Stainless Steel	Product name:	Decanter Centrifuge
Max.Capacity:	2m³/H 45m³/H 57m³/H 80m³/H	Drum Max Speed:	4800rpm 3900rpm 1800rpm 3200rpm

Product Description

Horizontal machine series centrifugal for Protein separation

SZ Decanter Centrifuge Product Series
The prime virtue of the SZ decanter is its ability to remove quite high levels of suspended solids from a liquid, with a
reasonably low level of retained liquids in the separated solids. SZ decanter can handle slurries containing solids occupying 100% of the volume of the slurry. So long as the slurry is pumpable, the decanter will handle it. SZ provides custom-made decanter centrifuges. We can provide the most suitable centrifuge models according to the actual needs of different industries.

* Sanitation plan (CIP system)

The centrifuge control system is arranged with a fully automatic cleaning procedure. The multi-step mode of high-speed
cleaning→low-speed cleaning (multi-stage)→high-speed multi-level cleaning ensures that it is thoroughly washed per mechanical cleaning. To avoid human factors, a 360° high-pressure cleaning nozzle is used for the hood, the inner cavity of the base, and the outer surface of the drum.

SZ Decanter Centrifuge Features and Benefits:

High Efficient Sludge Dewatering

Decanter centrifuge, as a horizontal solid bowl centrifuge that can be continuously operated, separates liquid and solid in the wastewater through a rapidly rotating cylindrical bowl. Because of its advantages such as long-term continuous work and huge processing capacity，it is widely used in the sludge dewatering treatment industry and become an indispensable equipment for sludge
dewatering and thickening treatment.

High Clarifying Efficiency

SZ clarifying decanter centrifuge can continuously separate suspension into solid and clarified liquid. It is suitable for
materials with small particle size, low density difference between solid and liquid, moderate viscosity and moderate
concentration. It can be used in the separation and extraction of edible oil, including palm oil, olive oil, fish oil, etc. At the same time, it is also widely used in the clarification, extraction and recovery process of protein starch, fruit juice beverage and animal raw materials.

Widely Used in Solid-Liquid Separation

The decanter centrifuge can be used for most types of liquid-solid and liquid-liquid separation, and its ability to handle various feed slurry concentrations increases its versatility. And it can separate suspensions composed of two or more phases of different densities. Applications range from food, beverage and pharmaceuticals to marine and energy, to water and waste treatment, mineral oil and mineral oil product processing, and pigment recovery in paints..

Some Key Industry Application Cases

Decanter centrifuges (Solid Bowl Centrifuge) are widely used in industrial production and environmental protection, and are the main equipment in the solid-liquid separation process. Especially in the sludge dewatering, suspension clarification, mixed particle size solid phase classification and slurry concentration and other separation processes, has a large market application.
According to the main purpose of the separation process, the separation applications of SZ decanter centrifuges can be grouped into five broad types: clarification, classification, thickening, dewatering and washing.

Decanter Centrifuge Working Principle
Decanter centrifuge is a kind of sedimentation equipment with horizontal screw discharged and continuous operation. It is mainly composed of a feed port, a decanter bowl, a decanter screw conveyor, a solid phase discharged outlet, and a liquid phase outlet.
First, the raw material is pumped into the decanter centrifuge through the feed port, and then into a horizontal bowl (also called a rotating drum) composed of a cylindrical and a conical part. Then, the bowl and the screw (the screw conveyor of decanter centrifuge) rotate at a high speed in the same direction at a certain differential speed. Due to the higher density, the solids contained in the product settled on the inner wall of the bowl under the action of centrifugal force. The conveying screw continuously pushes the solid phase deposited on the bowl to the cone end of the bowl, then solids is discharged out of the machine. The clarified lighter liquid phase forms an inner liquid ring, which continuously overflows the bowl from the overflow port at the large end of the bowl, and is discharged out of the machine through the liquid discharge port. Eventually to achieve the purpose of separating the solid phase from one or two liquid phases.

Specification

Model	Diameter(mm)	Lenght(mm)	Max speed	L/D ratio	G-force	Capacity(m3/h)	Main motor power(Kw)	Weight(kg)	Dimension (mm)
LW250*1000	250	1000	5000	4	2722	0.5-5	7.5	950	21201250680
LW300*900	300	900	4200	3	2964	1-6	11	1160	21501300900
LW300*1200	300	1200	4000	4	2784	2-6	11	1350	24501300900
LW355*1160	355	1160	3600	3.3	2576	2-8	15	1400	24701350830
LW355*1460	355	1460	3600	4	2576	2-10	15	1800	27501350830
LW400*1200	400	1200	3200	3	2294	3-12	18.5	1800	273016001080
LW400*1600	400	1600	3000	4	2016	3-15	22	2000	313016001080
LW450*1800	450	1800	2800	4	1976	4-25	37	2500	332017001130
LW500*2000	500	2000	2800	4	1750	5-35	45	4000	352018001170
LW530*1855	530	1855	2600	3.5	2006	5-38	55	4680	388513501600
LW530*2120	530	2120	2400	4	1709	5-40	55	4800	415013501600
LW550*2000	550	2000	2800	4	2414	6-40	55	5700	457013801600
LW650*1950	650	1950	2200	3	1761	6-45	75	5000	484015101720
LW650*2600	650	2600	2000	4	1456	6-65	90	6000	549015101720
LW720*2160	720	2160	2000	3	1612	7-80	120	6000	520016001800
LW720*2880	720	2880	2000	4	1306	7-90	120	8000	310016001800
LW800*2400	800	2400	1800	3	1451	20-100	150	12000	582020001300
LW800*3200	800	3200	1800	4	1451	20-120	150	1300	710020001300

Note: If the liquid phase is discharged by the built-in centrifugal pump with pressure, the overall dimensions differ from the
technical table, please contact SZ Separation.

IV. Soybean product high-speed centrifuge parameter table
★ In the industry of soybean products, high-efficiency fully-enclosed high-speed centrifuges are gradually bringing technological innovation in the soybean production line and replacing conventional filter-type equipment. Soybean hulls (similar to medium density) are hard to be removed by common centrifuges. To this end, [SZ Separation] has developed a floating object trap to solve the problem and make the separated soybean milk meet the process production requirements.

Note:The throughput is related to material characteristics;

Control method:
① direct control using an inverter (double-motor double-frequency conversion mode);
② PLO+ touch screen control (intelligent control mode);

Material:AISI321, AISI316, AISI316L SAF2205, etc.

Safety protection:devices for measuring vibration and temperature, emergency stop button, and measures to prevent faulty operation such as hood not being covered.

Main technical features

1. Industrial design

Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.

2. Effectively ease resonance during rotating of bi-rotor

When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.

3. Thoroughly eliminate phenomenon of liquid ring stalling

Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
4. Unique technique adopt in main component work-blanks

The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.

5. Main bearing selection

We use origin bearings of international first-line brands such as SKF,FAG and so on.

6. Constant temperature detection

All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.

7. Inter-change ability

Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.

8. Simplyand safely in bearing disassemblement

One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
9.Main bearing lubrication system
There are two kinds of lubrication system for specific product models :
A thin oil lubrication
* Oil pump offers an uninterruptedly power to ensure oil works circularly;
* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
* Oil filter system ensure lubricant’s cleanliness;
* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
* Constant temperature system is available.

B grease lubrication
* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
resistance,corrosion-proof and high temperature resistance.
* Optional automatic grease system fills grease on main bearing at designed hours and quantity.

10. Main bearing BH device (patent design)

There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.

11. GSRL feeding device (potent design)

New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.

Production workshop

Screw production1

Screw production2:

High speed dynamic balance detection1

High speed dynamic balance detection2

Packing & Delivery

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

FAQ

Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process

Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.

Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.

Q4.How long is the warranty period ?
A:12 months.

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Shenzhou - Continuous horizontal centrifuge is used to separate fish oil oil-water separation fish oil decanter centrifuge Decanter centrifuge

Our Continuous horizontal centrifuge is used to separate fish oil oil-water separation fish oil decanter centrifuge has unique advantages of performance and so on. It is made of raw materials that have passed the certification of the quality management system. Moreover,Decanter centrifuge,Disc Centrifuge,Tubular Centrifuge,Plate Centrifuge is tested by our QC team and can't be delivered out of our factory until we confirm its quality. Its quality can be 100% guaranteed.
Shenzhou - High oil yield palm kernel oil extraction machine palm nut fiber separator and nut shell cracker machine whole plant Decanter centrifuge

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Shenzhou - Automatic unloading palm oil processing separator Decanter centrifuge

Horizontal screw centrifuge is for 0.002-3mm material for clarification, separation, dehydration, or classify 1um-5um solid phased particles. It is wide application range, work continuously, large processing capacity, low cost, convenient maintenance and so on. It is the best equipment for separating solid-liquid. It is widely used in chemical industry, light industry, medicine, food, paper making, mining and other industries.Application: The LWS decanter separator is suitable for plant oil,( such as palm oil, coconut oil, olive oil separation ,) animal oil(such as fish oil, restaurant garbage ect) fish meal, coal tar dehydration and slag, adapted to the different viscosity and water content in coal tar separation (emulsion), after separating the tar reach national standard. Food: Fruit and Vegetable juices, Starch, Protein, Molasses, StillageOils and Fats: Fish oil, beef oil, chicken oil, pork oil Gelatine, olive oil, coconut oil, avocado oil, palm oil, sesame oil, soybean oil ectEnvironmental protection/Recycling: Drilling mud, Industrial wastewater, Municipal wastewaterMinerals: Graphite, Kaolin, Bentonite For different industrial, the structure is different. For the oil water separation in waste petroleum oil: Material: high quality stainless steel Bearing: SKF brand. A special selection and arrangement of bearings provides for long life and exceptional reliabilityWear protection: carbide sheets of spiral feeder and replaceable alloy sleeves of drum outlet and spiral feeder outlet Motor is explosion proof, and the control box has two, one is explosion proof , another is Non-explosion-proof. For the oil water centrifuge separation in waste restaurant oil: the materials is different and the structure and protection method is different.
Shenzhou - palm oil and water high speed centrifuge separator olive-oil-decanter-centrifuge Decanter centrifuge

The pragmatic qualities are the Decanter centrifuge,Disc Centrifuge,Tubular Centrifuge,Plate Centrifuge feature that we mostly focus on. Quality-guaranteed raw materials are adopted to manufacture palm oil and water high speed centrifuge separator olive-oil-decanter-centrifuge, which can ensure the product is high-quality from the source. Moreover, relying on high-end technologies and machines, we ensure the product has the superior features and so on.

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