Decanter Centrifuge
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  • Product Details

Products Description

The Palm Oil Clarifier Decanter Centrifuge is a specialized equipment designed for the separation and clarification of palm oil in the palm oil processing industry. It effectively separates the oil from impurities such as solids, water, and sludge, ensuring high-quality palm oil production. It is widely used in the production of chemical, printing, metallurgical coal mine, oil production, metallurgy ,iron and steel, fabric ,food, drink, pharmacy starch, dyes and so on, and it can also solve industrial and municipal wastewater. By use it, solid can be dehydrated, liquid can be clarified, etc.Shenzhou decanter centrifuge uses centrifugal and sedimentation principles to separate liquid with density difference. Our factory's centrifuges can clarify, dehydrate and classify suspensions with solid-phase particles of 0.002-3 mm and thickness range of 0.5-40%. According to feed feature, product can be divide into LW two-phase separator and LWS three-phase separator. They are widely used in industries such as food processing, petrochemical/oil, waste recycling, mineral processing, light industry, and environmental protection.

1. Structure

Main body of decanter centrifuge are consist of column-taper drum, helical pusher, speed difference system, shaft seat, frame, enclose, main and auxiliary motor and electric system. Main motor drive drum, auxiliary motor drive planetary gear differential, so that create different speed between drum and screw, then carry on continual separation in 24 hours under the strong centrifugal force which produced by the high speed rotate of separator.

2. Operation Principle

Drum and screw rotate at a certain different speed. The feed enters the drum through a stationary inlet tube and is accelerated smoothly by an inlet rotor. The resulting centrifugal forces make the solids collect on the wall of the drum. Screw conveyor continual moving the solid to conical end of drum, discharge through discharge port after dried in the dry area, however, light liquid forms the inner layer and effusion through overflow port of drum, then discharge through liquid outlet port.

 

 

3. Product Characteristics

Lower cake transportation costs due to very dry solids

Better recovery of nutrients due to very high separation efficiency

Lower fresh water consumption compared to other processes

Continuous and fully automatic operation

24hr operating reliability

Optimum wear protection

Energy saving design

Easy to operate

Easy to maintain

Simple assembly/dismantling

 

 

4. Following Allocation Could Be Available To Meet Customer’s Demand

Frequency conversion plus PLC controlling system

Protection system for vibration and temperature rising

Feeding speed control

Gas-liquid separation device on liquid outlet

Other allocation demand

 

 

5. Features

* All parts coming into contact with the product are made of stainless steel.

* 3-phase AC motor for controlled torque starting via frequency converter

* Approximately 80 to 90 % of the oil is recovered.

* Low personnel costs due to continuous and automatic operation.

* Highest g-force for higher solids output

* Adjustable bowl speed via VFD

* Automatic adjustment of differential speed via VFD

* Two motor drive

* Belts for both primary motor and secondary motorFeatures

* All parts coming into contact with the product are made of stainless steel.

* 3-phase AC motor for controlled torque starting via frequency converter

* Approximately 80 to 90 % of the oil is recovered.

* Low personnel costs due to continuous and automatic operation.

* Highest g-force for higher solids output

* Adjustable bowl speed via VFD

* Automatic adjustment of differential speed via VFD

* Two motor drive

* Belts for both primary motor and secondary motor

 

Technical Parameters:

Application Cases

1. Areas Of Application For 3 Phase Decanters

3-phase decanters (respectively separation decanters) are used for the clarification and simultaneous separation of fluids of different densities.The three phase decanters perform a 3 phase separation (solid-liquid-liquid separation) of dispersions of solid material and two non-mixable liquids of different densities.

 

 

2. Typical Areas Of Application For 3-Phase Are Thus

* Treatment of sludges containing oil

* Separation of oil-water emulsions contaminated by solid materials

* Extraction of animal and plant oils and fat

* Furthermore * Fish press water from the fishmeal industry

* Manufacturing starch

* Olive oil

 

 

3. Functional And Constructional Characteristics Of 3-Phase Decanters

Due to the high rotational speed of the drum solid material particles are deposited on the inner wall of the drum; at the same time the two liquids are separated from each other. The solid material particles spun off to the outside are continuously transported to the solid material discharge by the integrated screw conveyor. The two liquid phases, separated from each other and almost completely free of solid material, overlay each other according to their density and leave the separation chamber by separate openings at the opposite end of the drum (cylindrical drum end). The two liquid phases can either be discharged freely (e.g. over a weir) or under pressure (by means of an integrated pump; peeling plate also called gripper).

Packing & Delivery

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Welcome all who care engaged in the separation and filtration to work with us,and we are also looking for the qualified world wide agents to provide better service and deep marketing.

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