3 Phase Decanter Centrifuge: Efficient Solid-Liquid Separation
A 3 Phase Decanter Centrifuge is a high-performance machine used for separating solids and liquids in various industries. It efficiently removes solids from liquids by utilizing centrifugal force. It can be used in wastewater treatment plants, chemical processing facilities, and food and beverage industries for separating solids from liquids, dewatering sludge, and clarifying liquids.
Product features
The 3 phase decanter centrifuge offers efficient solid-liquid separation with key features such as reduction of beer evaporation, gentle processing of beer, and yeast cake with a high dry substance content. This industrial centrifuge plays a key role in processes for recovery of fish meal and fish oil with high performance, separation efficiency, and reduced emissions of odors or vapors. With a variety of models available, the decanter centrifuge is suitable for separating solid from liquid in various applications, offering high reliability, cost efficiency, and easy integration into existing processes.
We serve
We serve as a reliable solution for efficient solid-liquid separation with our 3 Phase Decanter Centrifuge. Our product is designed to deliver superior performance and streamline industrial processes, ensuring optimal output and cost-effectiveness. With a focus on precision and quality, we aim to meet the needs of our customers in various industries by providing a reliable and versatile separation solution. Our commitment to innovation and customer satisfaction drives us to deliver exceptional service and support. Trust us to serve you with a high-quality product that enhances the efficiency of your operations.
Enterprise core strength
At our company, we serve as industry leaders in providing efficient solid-liquid separation solutions with our 3 Phase Decanter Centrifuge. With a commitment to excellence, we strive to deliver high-quality products that meet the needs of our customers. Our team of experts is dedicated to serving you by providing innovative technology, superior performance, and reliable service. Whether you are in the mining, food processing, or wastewater treatment industry, our centrifuge is designed to streamline your operations and improve your productivity. Trust us to serve you with the best solutions for your solid-liquid separation needs.
Product Description
Fish Oil Sludge decanter centrifuge to separate solid from liquid
Operating principle:
Fish Oil Sludge decanter centrifuge to separate solid from liquid
Fish Oil Sludge decanter centrifuge to separate solid from liquid
The purpose of separation is to separate out substances with different mass ratios from mixed fluid.Separation forms included solid-liquid separation,liquid-liquid separation and liquid-liquid-solid separation.
When mixed fluid enters rotating bowl of centrifuge through feed tube ,solids with larger density would rapidly deposit on inner wall of the bowl,forced by centrifugal acceleration.Then spiral pusher pushed deposited solids to taper end of the bowl,and discharges them out of centrifuge from residual outlet.Meanwhile ,liquid phase with smaller density forms a liquid ring layer and discharges from bowl through overflow port,the bowl and spiral pusher run at a high speed simultaneously ,for there exists speed discrepancy,deposited solids on the wall of bowl could be conveyed to residue outlet by spiral pusher.This separation process carry out continuously.
Separation technique
Feeding-gravitational separation-liquid discharge-sediment discharge.
Separation effect factors Centrifuging factor ,length to diameter ratio of cavity ,depth of fluid pool.
Field control
Bowl rotating speed ,rotative speed difference,between,spiral pusher and bowl depth of liquid pool.
When mixed fluid enters rotating bowl of centrifuge through feed tube ,solids with larger density would rapidly deposit on inner wall of the bowl,forced by centrifugal acceleration.Then spiral pusher pushed deposited solids to taper end of the bowl,and discharges them out of centrifuge from residual outlet.Meanwhile ,liquid phase with smaller density forms a liquid ring layer and discharges from bowl through overflow port,the bowl and spiral pusher run at a high speed simultaneously ,for there exists speed discrepancy,deposited solids on the wall of bowl could be conveyed to residue outlet by spiral pusher.This separation process carry out continuously.
Separation technique
Feeding-gravitational separation-liquid discharge-sediment discharge.
Separation effect factors Centrifuging factor ,length to diameter ratio of cavity ,depth of fluid pool.
Field control
Bowl rotating speed ,rotative speed difference,between,spiral pusher and bowl depth of liquid pool.
Fish Oil Sludge decanter centrifuge to separate solid from liquid
Industrial centrifuges are able to separate oil from water, solids from water as well as oil, water and solids simultaneously. So they play a key role in all of the processes for the recovery of fish meal and fish oil as well as in some processes for seafood production, e. g. surimi. Many Shenzhou Centrifuges have been in service for decades in all of the major fish processing regions worldwide. The reasons for this are the following key success factors:Key success factors
• No alteration of the product due to quick processing, even in cases of large volume
• Reduced emissions of odors or vapors due to the closed design
• Cleaning in place (CIP) capability (option)
• High performance and separation efficiency
• High cost efficiency due to continuous and automatic operation
• High reliability and availability
Advantages and features
* Reduction of beer evaporation
* Gentle processing of beer
* Yeast cake with a high dry substance content
* Lower wastewater loads
* Easy to integrate into existing processes
* Gentle processing of beer
* Yeast cake with a high dry substance content
* Lower wastewater loads
* Easy to integrate into existing processes
Scope of application:
Fish Oil Sludge decanter centrifuge to separate solid from liquid
The Shenzhou centrifuge process is considered to be the standard fish meal process and was developed to recover fish meal and fish oil from whole fish or from residuals such as heads, fins, bones, etc. This procedure is usually applied in large scale fish filleting plants which process more than 8 tons per hour. In South America it is the most used process to produce fish meal and fish oil from anchoveta.
In the first process stage the raw material is heated so that it disinte- grates and releases the fish oil. After cooking, the material passes through a screening stage to be separated into a protein-rich solid phase and a liquid phase containing oil, water and fine solids. Next, the solids phase from the screens is separated further via presses into a press cake and a liquid phase. Finally the press cake is dried to obtain the fish meal.
The liquid phase from the screening and pressing stages is separated into fish oil, stick water and solids. For this separation there are two options: A two-stage separation where a clarifying decanter separates the solid material followed by a disk stack centrifuge to skim the fish oil from the stick water. In contrast, the Shenzhou centrifuge enables this 3-phase separation in one single stage.
Afterwards, the stick water is concentrated into a syrupy consistency through evaporation. This syrup and the solids cake from the Decanter are mixed together with the press cake and thermally dried.
Specification
Model | Diameter(mm) | Lenght(mm) | Max speed | L/D ratio | G-force | Capacity(m3/h) | Main motor power(Kw) | Weight(kg) | Dimension (mm) |
LW250*1000 | 250 | 1000 | 5000 | 4 | 2722 | 0.5-5 | 7.5 | 950 | 2120*1250*680 |
LW300*900 | 300 | 900 | 4200 | 3 | 2964 | 1-6 | 11 | 1160 | 2150*1300*900 |
LW300*1200 | 300 | 1200 | 4000 | 4 | 2784 | 2-6 | 11 | 1350 | 2450*1300*900 |
LW355*1160 | 355 | 1160 | 3600 | 3.3 | 2576 | 2-8 | 15 | 1400 | 2470*1350*830 |
LW355*1460 | 355 | 1460 | 3600 | 4 | 2576 | 2-10 | 15 | 1800 | 2750*1350*830 |
LW400*1200 | 400 | 1200 | 3200 | 3 | 2294 | 3-12 | 18.5 | 1800 | 2730*1600*1080 |
LW400*1600 | 400 | 1600 | 3000 | 4 | 2016 | 3-15 | 22 | 2000 | 3130*1600*1080 |
LW450*1800 | 450 | 1800 | 2800 | 4 | 1976 | 4-25 | 37 | 2500 | 3320*1700*1130 |
LW500*2000 | 500 | 2000 | 2800 | 4 | 1750 | 5-35 | 45 | 4000 | 3520*1800*1170 |
LW530*1855 | 530 | 1855 | 2600 | 3.5 | 2006 | 5-38 | 55 | 4680 | 3885*1350*1600 |
LW530*2120 | 530 | 2120 | 2400 | 4 | 1709 | 5-40 | 55 | 4800 | 4150*1350*1600 |
LW550*2000 | 550 | 2000 | 2800 | 4 | 2414 | 6-40 | 55 | 5700 | 4570*1380*1600 |
LW650*1950 | 650 | 1950 | 2200 | 3 | 1761 | 6-45 | 75 | 5000 | 4840*1510*1720 |
LW650*2600 | 650 | 2600 | 2000 | 4 | 1456 | 6-65 | 90 | 6000 | 5490*1510*1720 |
LW720*2160 | 720 | 2160 | 2000 | 3 | 1612 | 7-80 | 120 | 6000 | 5200*1600*1800 |
LW720*2880 | 720 | 2880 | 2000 | 4 | 1306 | 7-90 | 120 | 8000 | 3100*1600*1800 |
LW800*2400 | 800 | 2400 | 1800 | 3 | 1451 | 20-100 | 150 | 12000 | 5820*2000*1300 |
LW800*3200 | 800 | 3200 | 1800 | 4 | 1451 | 20-120 | 150 | 1300 | 7100*2000*1300 |
Main technical features
Fish Oil Sludge decanter centrifuge to separate solid from liquid
Hydrolysis is the enzymatic disintegration of proteins located in muscles or other tissues. Typical raw products are by-products and residuals from fish processing.
ENZYMATIC HYDROLYSIS
Another process is the production of fish oil and fish meal from fresh material which is not used for filleting or canning but is used for food or animal feed. Typical examples for use in human consumption are elab- orated fish products or additives such as fish soup, fish sauces, flavors, energy drinks, etcThe separation into fish oil, stick water and protein-rich solids is performed in one to three stages, depending on the raw material and the desired purity of the final products. In the first stage there is always a decanter centrifuge. Optionally the oil can be separated further using a disk stack centrifuge for higher purity. Another option is a second clari- fication via the centrifuge to separate the fine solids from the stick water in order to reduce its viscosity for a higher concentration as well as to reduce fouling inside the evaporator.
Production workshop
Screw production1
Screw production2:
.
High speed dynamic balance detection1
High speed dynamic balance detection2
Packing & Delivery
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
FAQ
Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process
Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:12 months.
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process
Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:12 months.
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Contact us
we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
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