3 Phase Decanter Centrifuge: Optimal Palm Oil Separation
The 3 Phase Decanter Centrifuge is a precision machine designed for optimal separation of palm oil from water and solids. Its efficient operation and high capacity allow for increased productivity and cost savings. With its advanced technology and reliable performance, this centrifuge is a must-have for palm oil processing plants looking to streamline their operations and achieve the highest quality product.
Product features
The 3 Phase decanter centrifuge by Shenzhou offers optimal palm oil separation with a unique design that eliminates shear force during product feed, resulting in improved oil recovery and less stress. The pipette device allows for easy adjustment of oil purity requirements and minimizes oil losses in the heavy phase. With a variety of sizes available, ranging from LW250*1000 to LW800*3200, this decanter centrifuge caters to the needs of palm oil producers and users, providing better separation and optimizing yield.
Company profile
With a commitment to delivering innovative separation solutions, our company specializes in producing high-quality 3 Phase Decanter Centrifuges for optimal palm oil separation. Our state-of-the-art equipment is designed to efficiently separate oil, water, and solids, maximizing productivity and yield in the palm oil industry. With a focus on quality, reliability, and performance, we strive to meet the unique needs of our customers and exceed their expectations. Trust in our expertise and experience to provide you with the best separation solutions for your palm oil processing operations. Choose our 3 Phase Decanter Centrifuge for superior performance and results.
Why choose us
With a commitment to providing innovative solutions for efficient palm oil separation, our company is proud to offer the 3 Phase Decanter Centrifuge. Our state-of-the-art equipment is designed to optimize the process of separating oil, water, and solids, resulting in higher quality palm oil production. With a focus on reliability and performance, our decanter centrifuge is built to withstand the rigorous demands of the palm oil industry. Backed by our team of experts and years of experience, we are dedicated to providing our customers with the best possible solution for their palm oil separation needs. Trust in our company to deliver superior results every time.
Product Description
Horizontal Industrial Decanter Centrifuge Machine Palm Oil Sludge Separation Waste Mud Decanter Centrifuge
Operating principle:
Horizontal Industrial Decanter Centrifuge Machine Palm Oil Sludge Separation Waste Mud Decanter Centrifuge
Horizontal Industrial Decanter Centrifuge Machine Palm Oil Sludge Separation Waste Mud Decanter Centrifuge
Palm oil is one of the two most important vegetable oils in the world’s oil and fats market. Whatever the step in the palm oil milling process (clarification, POME, fertilizer, composting, biogas), a solid/liquid separation phase is needed to meet the requirements applying to
the final product. The Shenzhou decanter centrifuge is the right solution to meet the separation needs (two and three phases) of palm oil producers and users.
The liquid phase of the Shenzhou decanter centrifuge is discharged under pressure (1.5 to 2 bar) in both 2- and 3-phase configurations by means of a skimmer (also named “pipette”) that can be adjusted at millimeter intervals during operation. The flexibility of the ANDRITZ pipette design allows the user to adjust removal of liquid phase instantly without having to stop the machine or loosen any nuts. This enables the palm oil mill operator to extract the best oil quality or to adapt to any change in process conditions. The system provides better separation and optimizes the yield.
The liquid phase of the Shenzhou decanter centrifuge is discharged under pressure (1.5 to 2 bar) in both 2- and 3-phase configurations by means of a skimmer (also named “pipette”) that can be adjusted at millimeter intervals during operation. The flexibility of the ANDRITZ pipette design allows the user to adjust removal of liquid phase instantly without having to stop the machine or loosen any nuts. This enables the palm oil mill operator to extract the best oil quality or to adapt to any change in process conditions. The system provides better separation and optimizes the yield.
Scope of application:
BEST PROTECTION AGAINST WEAR FOR EXTENDED
DECANTER LIFE CYCLEHorizontal Industrial Decanter Centrifuge Machine Palm Oil Sludge Separation Waste Mud Decanter Centrifuge
The shenzhou decanter centrifuge offers the best combination of protection and moderate costs, enabling the customer to select the best fit from the wide range of options available. The different zones and elements in a decanter centrifuge that may be Specially designed 2- and 3-phase decanters for the palm oil miller subject to higher wear are protected by a carefully composed selection of wear protection means. A variety of materials ensure that your operations are able to withstand high temperatures as well as heavyduty and corrosive products.
• To protect the bowl, the inner surface has strips or grooves, depending on machine size and application. Bowl outlets are protected with easily replaceable bushings.
• To protect the screw conveyor, the inside of the feed chamber is coated with tungsten carbide spray or protected with TurboWISE polyurethane inserts. Feed chamber outlets are equipped with replaceable bushings, and the screw conveyor blade has replaceable tiles made of tungsten carbide. Good wear protection is a strategic, long-term investment with a guaranteed return.
• To protect the solids casing, the receiving surface has a thick stainless steel plate. Exchangeable wear parts mean fewer repairs and less downtime, both of which lead directly to reduced maintenance costs.
EASY DISMANTLINGWhile you are saving time in production, there is no need to lose time during maintenance! The inline design of the shenzhou decanter centrifuge allows easy dismantling (requiring only basic lifting equipment and an operator). This configuration saves expenses for maintenance and handling
Specification
Model | Diameter(mm) | Lenght(mm) | Max speed | L/D ratio | G-force | Capacity(m3/h) | Main motor power(Kw) | Weight(kg) | Dimension (mm) |
LW250*1000 | 250 | 1000 | 5000 | 4 | 2722 | 0.5-5 | 7.5 | 950 | 2120*1250*680 |
LW300*900 | 300 | 900 | 4200 | 3 | 2964 | 1-6 | 11 | 1160 | 2150*1300*900 |
LW300*1200 | 300 | 1200 | 4000 | 4 | 2784 | 2-6 | 11 | 1350 | 2450*1300*900 |
LW355*1160 | 355 | 1160 | 3600 | 3.3 | 2576 | 2-8 | 15 | 1400 | 2470*1350*830 |
LW355*1460 | 355 | 1460 | 3600 | 4 | 2576 | 2-10 | 15 | 1800 | 2750*1350*830 |
LW400*1200 | 400 | 1200 | 3200 | 3 | 2294 | 3-12 | 18.5 | 1800 | 2730*1600*1080 |
LW400*1600 | 400 | 1600 | 3000 | 4 | 2016 | 3-15 | 22 | 2000 | 3130*1600*1080 |
LW450*1800 | 450 | 1800 | 2800 | 4 | 1976 | 4-25 | 37 | 2500 | 3320*1700*1130 |
LW500*2000 | 500 | 2000 | 2800 | 4 | 1750 | 5-35 | 45 | 4000 | 3520*1800*1170 |
LW530*1855 | 530 | 1855 | 2600 | 3.5 | 2006 | 5-38 | 55 | 4680 | 3885*1350*1600 |
LW530*2120 | 530 | 2120 | 2400 | 4 | 1709 | 5-40 | 55 | 4800 | 4150*1350*1600 |
LW550*2000 | 550 | 2000 | 2800 | 4 | 2414 | 6-40 | 55 | 5700 | 4570*1380*1600 |
LW650*1950 | 650 | 1950 | 2200 | 3 | 1761 | 6-45 | 75 | 5000 | 4840*1510*1720 |
LW650*2600 | 650 | 2600 | 2000 | 4 | 1456 | 6-65 | 90 | 6000 | 5490*1510*1720 |
LW720*2160 | 720 | 2160 | 2000 | 3 | 1612 | 7-80 | 120 | 6000 | 5200*1600*1800 |
LW720*2880 | 720 | 2880 | 2000 | 4 | 1306 | 7-90 | 120 | 8000 | 3100*1600*1800 |
LW800*2400 | 800 | 2400 | 1800 | 3 | 1451 | 20-100 | 150 | 12000 | 5820*2000*1300 |
LW800*3200 | 800 | 3200 | 1800 | 4 | 1451 | 20-120 | 150 | 1300 | 7100*2000*1300 |
Main technical features
CONVENTIONAL/UNDERFLOW PROCESSHorizontal Industrial Decanter Centrifuge Machine Palm Oil Sludge Separation Waste Mud Decanter Centrifuge
The unique design of shenzhou decanter centrifuges, such as the combination of open flight, TurboWISE, and adjustable feed port, results in gentle product feed and entirely eliminates shear force in the product. As a result, oil recovery is improved because there is less stress and turbulence. In addition, the pipette device makes it easier to adapt the required oil purity and keep oil losses in the heavy phase in check.
CRUDE OIL PROCESSHorizontal Industrial Decanter Centrifuge Machine Palm Oil Sludge Separation Waste Mud Decanter Centrifuge
SHENZHOU uses the combination of a 3-phase decanter and nozzle separator to achieve a total oil loss of <0.4% to fresh fruit bunch (FFB). After skimming the oil, crude oil with an oil content of approximately 25% is fed to the decanter centrifuge, which splits the crude palm oil into oil with up to 95% purity and solid cake with a maximum oil loss of 4% w/w. The heavy phase, which still contains emulsion, is treated with an SHENZHOU nozzle separator. The high g-force of the nozzle separator (approx. 5,000 g) helps to break up of
a portion of the emulsion and keep the oil loss at the nozzle discharge to between 0.6 and 0.8%.
Production workshop
Screw production1
Screw production2:
.
High speed dynamic balance detection1
High speed dynamic balance detection2
Packing & Delivery
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd is a professional for supplier of pharmaceutical and chemical machine in China.We have a well-experienced team and a professional design institute,With rich experiences in pharmaceutical machinery and equipment including packing machine, centrifuge, falling film evaporator, distillation,mixer, tablet press machine, suppository production line,dryer,capsule filling machine ,capsule and so on.Our products are exported to many countries and areas, such as the USA, Korea, India, Indonesia,Thailand, Vietnam,Japan, Denmark,Romania, Bulgaria,Russia,South Africa, and so onAt the same time,our product with best prices and good quality,welcome to Shenzhou!
FAQ
Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process
Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:12 months.
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process
Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.
Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.
Q4.How long is the warranty period ?
A:12 months.
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Contact us
we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
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