Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China
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Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China
The Shenzhou 3-Phase Centrifuge offers optimal separation of crude oil with its advanced technology and precise engineering. Its high-speed operation efficiently separates water, oil, and solids, resulting in clean and pure oil output. With durable construction and reliable performance, this centrifuge is a top choice for businesses seeking a cost-effective and high-quality oil separation solution.
Team strength is at the core of the Shenzhou 3-Phase Centrifuge, ensuring optimal crude oil separation. Our dedicated team of engineers and technicians have worked tirelessly to design and develop a cutting-edge centrifuge that exceeds industry standards. With a collective expertise in fluid dynamics and mechanical engineering, our team has perfected the art of oil separation, delivering unmatched efficiency and precision. Our commitment to innovation and collaboration sets us apart, allowing us to provide high-quality products that meet the evolving needs of our customers. Trust in our team's strength to deliver superior results for your crude oil separation needs.
At Shenzhou, our team's strength lies in our expertise in centrifuge technology, particularly in the area of crude oil separation. Our dedicated engineers and researchers work tirelessly to design and manufacture the Shenzhou 3-Phase Centrifuge, a state-of-the-art solution for optimal crude oil separation. With years of experience and a commitment to innovation, our team ensures that each centrifuge is reliable, efficient, and delivers high-performance results. Trust in our team's knowledge and skill to provide you with a top-of-the-line centrifuge that meets your specific separation needs and exceeds your expectations.
3 Phase decanter centrifuge for crude oil separation from Shenzhou China
Shenzhou 3 phase decanter centrifuge specially used for separate water and sludge from crude oil!
In the case of a 3-Phase Separating Decanter with centripetal pump for the light phase and gravity discharge of the heavy phase, the light liquid phase leaves the centrifugation space over an exchangeable regulating ring and is discharged under pressure by the centripetal pump. At the same time, the heavy liquid phase is discharged under gravity through exchangeable regulating tubes.
Another technical variant is the case of a 3-Phase Separating Decanter with centripetal pump for the heavy phase and gravity discharge of the light phase. The choice of the appropriate design depends on the product to be separated and the lay-out of the customer installation.
A three-phase decanter is a centrifugal separator that separates two immiscible liquids while simultaneously separating the solids. The liquid phases discharge through discrete outlets, and the solids eject out of the decanter’s sludge nozzles.
The 3-phase separation occurs in the horizontally rotating bowl of the decanter centrifuge. A fixed inlet tube feeds the slurry into the bowl, where the fluids are gently accelerated.
Working Principle
The high centrifugal force causes the heavier solids to accumulate on the bowl wall. The screw conveyor rotates within the bowl at a differential speed to the bowl. The relative rotation between the bowl and the screw pushed the solids to the bowl's conical section.
The centrifugal force drains the liquid from the solids as they move up the conical bowl wall. The conveyor pushes the dry solids through the sludge outlet ports. The ejected solids fall out of the casing vessel.
The entire cylindrical bowl section is the separation surface. The heavy and light liquid phases exit the bowl into individual chambers for each liquid phase in the decanter vessel.
Types of three phase decanter centrifuge from Shenzhou
Three-phase decanters are available in 2 design variants. The difference is in the discharge of the separated liquid phases.
In the standard configuration, the heavy and light liquid phases exist the bowl under gravity. In other words, the liquid phases fall into the casing.
A second variation of the decanter has centrifugal pump(s) on the separated liquid phases. These centripetal pumps discharge the separated liquid under pressure. As an added benefit, applying back pressure on the liquid phases helps centrifuge efficiency.
Read more about regular or standard 2-phase decanter centrifuges here.
A three-phase decanter is a centrifugal separator that separates two immiscible liquids while simultaneously separating the solids. The liquid phases discharge through discrete outlets, and the solids eject out of the decanter’s sludge nozzles.
3 phase decanter is the crude oil Process Optimization
The three-phase decanter centrifuge can adapt to specific process requirements by:
- Changing the bowl rotational speed to exert the best G-force for separation.
- Adjust the scroll differential rotation to balance liquid clarity and sludge handling capacity.
- Calibrate the pond depth to adjust liquid clarity versus solid dryness.
- Interphase adjustment between the heavy and light liquid phases.
- Changing the feed flow rate. These 3-phase decanters can handle a wide range of feed rates.
3 phase decanter benefits from Shenzhou
The benefits of three-phase decanters include:
- The simultaneous separation of two liquids and solids
- The ability to handle a wide range of solids concentrations
- The adjustment of the centrifuge during the process
- Low operating cost for high processing volume
- Compact size to process capacity ratio
- Reduced operator exposure to process fluids by sealed design
- Long service life due to absence of replaceable media
A three-phase decanter is a centrifugal separator that separates two immiscible liquids while simultaneously separating the solids. The liquid phases discharge through discrete outlets, and the solids eject out of the decanter’s sludge nozzles.
3 phase decanter application
The food and other process industries use the 3-phase decanter extensively. The primary application is to separate a feed slurry of two immiscible liquids and a solid phase.
A typical example would be separating an oil phase from the water and solids phase.
Other specific examples include:
Crude Oil Separation from Water and Sludge
Fish Oil Separation from Sitckwater and Fish Meal
Industrial Waste Water from Oil and Sludge
Beef Tallow from Water & Solids
3Phase decanter centrifuge parameters:
decanter centrifuge from Shenzhou package show
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