Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China

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  • Small Decanter Centrifuge: High Performance, Excellent Quality
    • Small Decanter Centrifuge: High Performance, Excellent Quality
    • Small Decanter Centrifuge: High Performance, Excellent Quality

    Small Decanter Centrifuge: High Performance, Excellent Quality

    The Small Decanter Centrifuge is a high-performance and quality machine that is ideal for separating solids from liquids in various industries such as wastewater treatment, food processing, and pharmaceuticals. Its compact size makes it versatile and perfect for use in small spaces or mobile applications. Users can rely on this centrifuge for efficient and reliable separation processes, ensuring optimal product quality and reduced processing time.
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    • Product features

    The small decanter centrifuge from Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd stands out for its high performance and excellent quality. With a focus on reusability and cost reduction, the centrifuge efficiently separates oil, water, and solids in one procedure. Featuring an industrial design, superior bearing selection, and innovative main component work-blanks technique, this decanter centrifuge is suitable for various applications in food processing, environmental protection, petroleum, chemical industry, and more. Get your hands on this centrifuge for easy operation, cost-efficiency, and superior performance.

    Team strength

    At our company, our small decanter centrifuge stands out for its team strength. Our dedicated team of experts collaborates seamlessly to ensure high performance and excellent quality in every aspect of the product. With a strong focus on innovation and customer satisfaction, our team works tirelessly to deliver a centrifuge that exceeds expectations. From the design phase to production and customer support, our team strength shines through in every step of the process. Trust in our team to provide you with a reliable and top-notch small decanter centrifuge that will meet all your needs with precision and efficiency.

    Enterprise core strength

    Team strength is at the core of our Small Decanter Centrifuge, delivering high performance and excellent quality. Our dedicated team of engineers and technicians work seamlessly together to design and create a product that exceeds expectations. With a strong emphasis on collaboration and innovation, our team ensures that every component is meticulously crafted to deliver exceptional results. From the precision engineering of the rotor to the durable construction of the housing, our team's expertise shines through in every detail. Trust in our team's strength to bring you a superior decanter centrifuge that stands out in performance and reliability.

    Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd In-depth analysis of the actual needs of target customers, combined with its own advantages resources, successfully developed small centrifugal oil/ water separator. Based on scientific strategic decision-making, driven by strong operating capabilities, and driven by technology and R&D capabilities, the products developed and manufactured have clear positioning and goals. After years of growth and development,Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd have constructed characteristic corporate culture systems and confirmed our business principle of 'customer first'. We will always focus on customers' needs and promise that we will provide the most satisfying and valuable products.

    Place of Origin:ChinaType:Centrifuge
    Product Type:PlantCondition:New
    Video outgoing-inspection:ProvidedMachinery Test Report:Provided
    Marketing Type:New Product 2020Warranty of core components:1 Year
    Core Components:PLC, Bearing, Gearbox, MotorBrand Name:Shenzhou
    Voltage:380V/50HZ,3PhasePower:Model
    Weight:1050Dimension(L*W*H):Model
    Warranty:1 YearKey Selling Points:Easy to Operate
    Applicable Industries:Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Construction works , Food & Beverage Shops, Chemical plant, pharmaceutical plantShowroom Location:Thailand, Sri Lanka
    Material:Stainless SteelProduct name:Decanter Centrifuge
    Max.Capacity:2m³/H 45m³/H 57m³/H 80m³/HDrum Max Speed:4800rpm 3900rpm 1800rpm 3200rpm

    Product Description
    Decanter for Processing Of Wastewater Containing Oil
    Processing crude oil results in wastewater containing oil. In order for this wastewater to be processed, it must be separated into its main constituents of oil, water and solid. In doing so, it is important to recover as much oil as possible, and dispose of the other components inexpensively. The Shenzhou Tricanter is specifically configured for this continuous separation of the 3 phases, and separates the components in one procedure.
    The actual wastewater treatment is performed in a mechanical/biological sewage treatment plant. This gives rise to sewage slurry which has to be dewatered as far as possible so it generates minimum costs during further processing. Shenzhou developed the decanter specifically for dewatering sewage slurry, and uses it in industrial sewage treatment plants.
    Scope of application:
    Application fields
    1. Food

    A flesh processing,aquatic products process and edible protein recovery;
    B Extract plant protein from soybean,oily seeds and leguminous plants;
    C Recovery of brewing leach liquor malt and yeast
    D Treatment and recovery of wine lees liquid;
    E Extract of instant coffee and tea;
    F Clarification of palm oil,olive oil and seed oil;
    G Extract juice from fruits ,berries and vegetables;
    H Recovery of refined pectin;
    I Clarification of grape juice and grape wine.

    2. Environmental protection

    Drilling mud ,industrial effluent ,waste water of municipal works,fertilizer,organic waste water,paint sludge,plastic
    particles,gravel washing water,waste water in steel-making ,flue gas desulfurization,sewage sludge treatment of waterworks.

    3. Petroleum and chemical industry

    A Processing of kaolin and calcium carbonate,production of bentonite and titanium dioxide;
    B Exploration of petroleum oil,natural gas,crude oil refining and related industries,additive of lube oil and waste oil recovery;
    C Intermediate products and final products of organic chemistry industry;
    D Thermoplastic materials,includes PVC,polypropylene,polystyrene,synthetic rubber and fiber;
    E Inorganic chemical industry ,includes bleach,acid,silica products and fertilizers;
    F Treatment of spent wash and molasses fermentation residues;
    G Extraction of starch from wheat,corn ,cassava and potato;
    H Waste liquid recovery and recycling from above industries.

    Other fields
    Pharmaceutical intermediates,salts and manures,etc.
    Specification
    Model
    Diameter(mm)
    Lenght(mm)
    Max speed
    L/D ratio
    G-force
    Capacity(m3/h)
    Main motor power(Kw)
    Weight(kg)
    Dimension
    (mm)
    LW250*1000
    250
    1000
    5000
    4
    2722
    0.5-5
    7.5
    950
    2120*1250*680
    LW300*900
    300
    900
    4200
    3
    2964
    1-6
    11
    1160
    2150*1300*900
    LW300*1200
    300
    1200
    4000
    4
    2784
    2-6
    11
    1350
    2450*1300*900
    LW355*1160
    355
    1160
    3600
    3.3
    2576
    2-8
    15
    1400
    2470*1350*830
    LW355*1460
    355
    1460
    3600
    4
    2576
    2-10
    15
    1800
    2750*1350*830
    LW400*1200
    400
    1200
    3200
    3
    2294
    3-12
    18.5
    1800
    2730*1600*1080
    LW400*1600
    400
    1600
    3000
    4
    2016
    3-15
    22
    2000
    3130*1600*1080
    LW450*1800
    450
    1800
    2800
    4
    1976
    4-25
    37
    2500
    3320*1700*1130
    LW500*2000
    500
    2000
    2800
    4
    1750
    5-35
    45
    4000
    3520*1800*1170
    LW530*1855
    530
    1855
    2600
    3.5
    2006
    5-38
    55
    4680
    3885*1350*1600
    LW530*2120
    530
    2120
    2400
    4
    1709
    5-40
    55
    4800
    4150*1350*1600
    LW550*2000
    550
    2000
    2800
    4
    2414
    6-40
    55
    5700
    4570*1380*1600
    LW650*1950
    650
    1950
    2200
    3
    1761
    6-45
    75
    5000
    4840*1510*1720
    LW650*2600
    650
    2600
    2000
    4
    1456
    6-65
    90
    6000
    5490*1510*1720
    LW720*2160
    720
    2160
    2000
    3
    1612
    7-80
    120
    6000
    5200*1600*1800
    LW720*2880
    720
    2880
    2000
    4
    1306
    7-90
    120
    8000
    3100*1600*1800
    LW800*2400
    800
    2400
    1800
    3
    1451
    20-100
    150
    12000
    5820*2000*1300
    LW800*3200
    800
    3200
    1800
    4
    1451
    20-120
    150
    1300
    7100*2000*1300
    Product competitive advantage:
    Your Advantages In Processing Wastewater Containing Oil:
    * Reusing the recovered oil as a valuable product
    * Up to 90% reduced costs for transport and landfill for the separated solids
    * Significant reduction in disposal costs - only about 10% of the original quantity of slurry must be dumped
    * Low personnel costs because of continuous and automatic operation
    * Low energy requirement
    Processing Of Oil Sludge From Ponds And Lagoons
    Often, wastewater containing oil and residues are disposed of in large ponds - referred to as ditch tanks. Even today, there are enormous lagoons and ponds in which these oil sludges have been stored over decades. SHENZHOU offers you the optimum solution for processing oil sludges from ponds and lagoons.
    We supply complete systems for processing oil sludges from ponds and lagoons. They include an oil extraction station which pumps the oil sludge out of the ponds. The suction pump is mounted on a pontoon that floats on the pond. If required, steam heaters are used in the intake area of the pump in order to liquefy the oil. The extracted oil sludge is processed, and separated into oil,water and solid by Tricanter.
    Your Advantages In Processing Oils Sludges From Ponds And Lagoons:
    * Approx. 90% of the oil contained is recovered and can be recycled as crude oil
    * The separated solid is only approx. 10 - 20% of the original quantity of sludge. This reduces transport, landfill and
    incineration costs significantly.
    * Automatic and continuous operation saves use of personnel, even when the oil sludge has a fluctuating composition
    * Elimination of the environmental hazard posed by ponds and lagoons containing oil

    Processing Of Residues Containing Oil From The Cleaning Of Crude Oil Tanks
    When crude oil is stored in tanks, a layer of heavy hydrocarbons (paraffins) and impurities such as sand, rust and heavy metals builds up at the bottom. This significantly reduces the useful volume of the tank. As a result, processing residues containing oil from the cleaning of crude oil tanks plays an important role in terms of efficiency.
    Your Advantages When Processing Of Residues Containing Oil From The Cleaning Of Crude Oil Tanks:
    * 90-95% of the oil contained in the residue is recovered as crude oil. This makes it possible to recover a large part of the
    tank cleaning costs.
    * The separated solid is only about 10% of the original amount of sludge - equating to a significant reduction in incineration costs
    * The solid can be sent to landfill, as well as being transported and incinerated without posing any significant environmental hazard. This reduces transport and landfill costs enormously.
    * Automatic and continuous operation reduces use of personnel, even when the oil sludge has a fluctuating composition
    Main technical features
    1. Industrial design

    Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.


    2. Effectively ease resonance during rotating of bi-rotor

    When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.

    3. Thoroughly eliminate phenomenon of liquid ring stalling

    Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
    4. Unique technique adopt in main component work-blanks

    The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.

    5. Main bearing selection

    We use origin bearings of international first-line brands such as SKF,FAG and so on.

    6. Constant temperature detection

    All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.

    7. Inter-change ability

    Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.

    8. Simplyand safely in bearing disassemblement

    One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
    pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
    9.Main bearing lubrication system
    There are two kinds of lubrication system for specific product models :
    A thin oil lubrication
    * Oil pump offers an uninterruptedly power to ensure oil works circularly;
    * Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
    * Oil filter system ensure lubricant’s cleanliness;
    * Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
    * Constant temperature system is available.


    B grease lubrication
    * Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
    resistance,corrosion-proof and high temperature resistance.
    * Optional automatic grease system fills grease on main bearing at designed hours and quantity.

    10. Main bearing BH device (patent design)

    There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.

    11. GSRL feeding device (potent design)

    New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.
    Production workshop

    Screw production1

    Screw production2:

    .

    High speed dynamic balance detection1

    High speed dynamic balance detection2

    Packing & Delivery
    To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
    FAQ
    Q1.What's your advantage? Why we choose you?
    A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
    2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
    3)We use famouse good quality materials and the best production process

    Q2.What's the Payment?
    A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
    procedure is complex and the fee is high. You can also use Western Union and Paypal.

    Q3.Are you a factory or trading company?
    A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.

    Q4.How long is the warranty period ?
    A:12 months.
    Basic Information
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