Shenzhou - Algae Oil Separation Centrifuge, Algae Oil Centrifuge Machine
algae oil separation centrifuge is made adopting standardized raw materials and processed by advanced technology. This product is the perfect result of combining all the great performance of those qualified raw materials. There are many advantages of our Decanter centrifuge,Disc Centrifuge,Tubular Centrifuge,Plate Centrifuge.Moreover, its unique appearance makes it highly eye-catching among the like.
5.0
Customization:
Customized logo (Min. Order: 1 Sets),Customized packaging (Min. Order: 1 Sets),Graphic customization (Min. Order: 1 Sets)
shipping:
Support Sea freight · Land freight
design customization
Please fill out the form below to request a quote or to request more information about us. Please be sure to upload customized requirement documents or pictures, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Concerning the industry development,Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd has been driven to develop new products to keep us competitive. algae oil separation centrifuge is made available in a varied range of specifications. Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd has always insisted on winning by "quality", and has won wide recognition and praise from many companies with high-quality services.
| Place of Origin: | China | Type: | Separating Plant |
| Condition: | New | Video outgoing-inspection: | Provided |
| Machinery Test Report: | Provided | Marketing Type: | Hot product |
| Warranty of core components: | 1 Year | Core Components: | Bearing, Motor |
| Brand Name: | Shenzhou | Voltage: | 220v/300v/380v/optional |
| Power: | Model | Weight: | 580 |
| Dimension(L*W*H): | variable | Warranty: | 1 Year |
| Key Selling Points: | Easy to Operate | Applicable Industries: | Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Restaurant, Food Shop, Food & Beverage Shops, Advertising Company, Pharmaceutical plant, Chemical plant |
| Showroom Location: | None | Material: | Stainless Sheel |
| Certification: | CE BV ISO |
Product Description
Algae Oil Separation
An algae oil separation centrifuge separates the algae oil from water. This centrifuge is a disc-stack type industrial centrifuge that exerts high centrifugal force to separate the light oil from the water continuously.
A self-cleaning centrifuge also separates the algae cell debris from the oil and self ejects this separated biomass
An algae oil separation centrifuge separates the algae oil from water. This centrifuge is a disc-stack type industrial centrifuge that exerts high centrifugal force to separate the light oil from the water continuously.
A self-cleaning centrifuge also separates the algae cell debris from the oil and self ejects this separated biomass
intermittently.
Industrial algae oil centrifuge machine primarily have all stainless steel fluid contact. This corrosion-resistant material allows the harvesting of saltwater algae on a commercial scale. For algae cultivated in seawater, an all stainless steel centrifuge (food grade) is recommended.
Centrifuge technology for the separation of biomass
Fermentation processes are a central process step in industrial biotechnology. The chemical, pharmaceutical, and food industries rely on fermentation to transform bacteria, yeasts or molds into valuable products and materials.
Mechanical separation technology allows these fermentation products to be obtained from the fermentation broth.
Sheznhou offers efficient, reliable, customer-specific processes for obtaining organic acids such as lactic acid, citric acid, and succinic acid, as well as other organic materials.
Our Shenzhou Centrifuges are also used to clean nutrient media before their use in fermentation processes. The preparation and clarification of molasses and other sugar solutions is a central part of this process.
Fermentation processes are a central process step in industrial biotechnology. The chemical, pharmaceutical, and food industries rely on fermentation to transform bacteria, yeasts or molds into valuable products and materials.
Mechanical separation technology allows these fermentation products to be obtained from the fermentation broth.
Sheznhou offers efficient, reliable, customer-specific processes for obtaining organic acids such as lactic acid, citric acid, and succinic acid, as well as other organic materials.
Our Shenzhou Centrifuges are also used to clean nutrient media before their use in fermentation processes. The preparation and clarification of molasses and other sugar solutions is a central part of this process.
Disc separator, called dish centrifuge as well, is a kind of advanced automatic machine with high efficiency and large output, and can be applied for liquid separation in pharmaceutical, food, chemical, biological products, beverage products and other industries. With new automatic control, this advanced disc separator is superior to other separator, to achieve ideal separation effect by producing different centrifugal force onto materials in different proportion, which make it more suitable for suspension with low solid content ,and mutually insoluble liquid with a smaller specific gravity.
In addition, Disc separator is also be used for regenerating lubricating oils and purifying fuel used on ships or on-land electric stations. It can quickly separate water and impurity from the oil to ensure the regular operation of machines.In the centrifugal force field, different materials will be settled down at different velocity according to their respective attribute, thus separating impurities. The mixture in the high speed rotor drum will form a cirque. From the outside to the inside, the materials lay according to their different density. For the centrifugal force is more than gravity, centrifugal separation work when gravity separation does not.
Benefits
Algae Centrifuges offer multiple advantages over conventional filters or open bowl centrifuges. Following is a list of some of these benefits.
* Continuous Process: Algae centrifuges have a flow-through design that allows the algae cells to be harvested continuously. The centrifuge discharges the clear centrate (water) continuously through a designated water outlet.
* High Centrifuge Efficiency: A disc-stack centrifuge with its high centrifugal force has an equivalent settling area the size of several football fields. An open bowl with, low RPM centrifuge cannot affect such centrifuge efficiency.
* 7,000+ G-Force: WIth a high rotation speed, the disc-stack centrifuge exerts a centrifugal force over 7,000 that of gravity.
The separation of the smallest algae cells under this tremendous force is quick and efficient.
* Self-Cleaning Design: The self-cleaning disc-stack centrifuge automatically ejects the separated algae biomass without the need to stop the centrifuge.
* Compact Size: Disc-stack centrifuges are compact in size and can fit into small spaces. For example, a 20-GPM Algae Harvesting Centrifuge has a footprint of 3' x 3' x 4' (H).
* Low Operating Cost: The only operating cost of an algae centrifuge is electricity for the drive motor. Given that the
centrifuge is 'self-cleaning' and fully automatic, there is no recurring material (filter, media, etc.) or manual labor costs.
* Durability: Alfa Laval centrifuges are highly durable machines with primary bowl parts made of 316 Stainless Steel. The
centrifuge frame is also very robust, and it is not unusual for these centrifuges to provide decades of service life.
Algae Centrifuges offer multiple advantages over conventional filters or open bowl centrifuges. Following is a list of some of these benefits.
* Continuous Process: Algae centrifuges have a flow-through design that allows the algae cells to be harvested continuously. The centrifuge discharges the clear centrate (water) continuously through a designated water outlet.
* High Centrifuge Efficiency: A disc-stack centrifuge with its high centrifugal force has an equivalent settling area the size of several football fields. An open bowl with, low RPM centrifuge cannot affect such centrifuge efficiency.
* 7,000+ G-Force: WIth a high rotation speed, the disc-stack centrifuge exerts a centrifugal force over 7,000 that of gravity.
The separation of the smallest algae cells under this tremendous force is quick and efficient.
* Self-Cleaning Design: The self-cleaning disc-stack centrifuge automatically ejects the separated algae biomass without the need to stop the centrifuge.
* Compact Size: Disc-stack centrifuges are compact in size and can fit into small spaces. For example, a 20-GPM Algae Harvesting Centrifuge has a footprint of 3' x 3' x 4' (H).
* Low Operating Cost: The only operating cost of an algae centrifuge is electricity for the drive motor. Given that the
centrifuge is 'self-cleaning' and fully automatic, there is no recurring material (filter, media, etc.) or manual labor costs.
* Durability: Alfa Laval centrifuges are highly durable machines with primary bowl parts made of 316 Stainless Steel. The
centrifuge frame is also very robust, and it is not unusual for these centrifuges to provide decades of service life.
Feature:
Features
* High speed centrifugation to remove oil grease and sludge impurities
* Strong emulsification ability
* Low energy consumption,saves money
* Full automation possible with PLC automatic control panel.
* Centrifugal separation requiring no filter media.
* High reliability drive train system backed by delivery of over 1,000 units a year.
* Bowl design with superior separation performance and with good response to discharge loads.
* Pilot valve regulates total/partial discharge of solids.
* Super partial discharger (option) minimizes liquid loss and maximizes thickening of solid
* Fraction for discharge.
* Vibration-proof design realizes long working life.
* High speed centrifugation to remove oil grease and sludge impurities
* Strong emulsification ability
* Low energy consumption,saves money
* Full automation possible with PLC automatic control panel.
* Centrifugal separation requiring no filter media.
* High reliability drive train system backed by delivery of over 1,000 units a year.
* Bowl design with superior separation performance and with good response to discharge loads.
* Pilot valve regulates total/partial discharge of solids.
* Super partial discharger (option) minimizes liquid loss and maximizes thickening of solid
* Fraction for discharge.
* Vibration-proof design realizes long working life.
Working Principle
How does Disc Separator work?
The disc separator is in vertical structure. The drum is mounted on the upper end of the vertical axis, which is driven by a motor and rotates at a high speed. There is a set of disc - shaped parts that are stacked together in the drum, with a small gap among them. When the suspension (or emulsion), which is pumped into the drum by feeding tube located in the center of the drum, pass through the gap between the discs, solid particles (or droplets) would settle down to form sediment (or liquid layer) on the disc by centrifuge force, and then the sediment slid along the surface of the disc and separated from the disc to accumulate in the largest diameter of the drum. At last, the separated liquid discharged from the outlet. The disc is utilized to shorten the settling distance of solid particles or droplets, enlarge the settlement area of the drum, and improve the production capacity of the separator. The solids accumulated in the drum are removed from the drum by manual after the machine stop, or out of the drum in the case of a dregs machine without stopping.
The disc separator is in vertical structure. The drum is mounted on the upper end of the vertical axis, which is driven by a motor and rotates at a high speed. There is a set of disc - shaped parts that are stacked together in the drum, with a small gap among them. When the suspension (or emulsion), which is pumped into the drum by feeding tube located in the center of the drum, pass through the gap between the discs, solid particles (or droplets) would settle down to form sediment (or liquid layer) on the disc by centrifuge force, and then the sediment slid along the surface of the disc and separated from the disc to accumulate in the largest diameter of the drum. At last, the separated liquid discharged from the outlet. The disc is utilized to shorten the settling distance of solid particles or droplets, enlarge the settlement area of the drum, and improve the production capacity of the separator. The solids accumulated in the drum are removed from the drum by manual after the machine stop, or out of the drum in the case of a dregs machine without stopping.
Main Structure
Powerful Motor provide power through the thermal coupling to drive drum in high-speed rotating around the main axis. And the liquid material is carried by feeding pipe located in the upper center into the bottom of the drum, and then led in the porthole below the disc and driven to the drum wall. Under centrifugal force, solid- liquid-liquid do the below motion to complete thorough separation:solid phrase, which is heavier than liquid, would sink into the inner wall of the drum for sediment formation; light liquid flow in centripetal pump, and be discharged by liquid outlet; The heavy liquid tends to the drum wall along the cone inside the disc, and then flows upward through through the heavy liquid concentric pump to be discharge from the outlet.
Due to the double-conical design of the inner cavity of the drum, it can compress the slag and increase its concentration.
Besides, some nozzles is mounted around the drum to spray slurry sediment, whose number and aperture are determined on the properties of the suspension, the degree of concentration and the amount of treatment.
In order to improve the slag concentration, recovery device is configured with this disc separator to the discharged sediment for reuse. For the solid concentration of the slag can be increased by 5~20 times than that of the feeding materials.
The processing capacity of the separator is up to 30t/h, which is suitable for suspension with solid phrase in diameter of 0.1~100 microns and concentration less than 10% (maximum to 25%).
Besides, some nozzles is mounted around the drum to spray slurry sediment, whose number and aperture are determined on the properties of the suspension, the degree of concentration and the amount of treatment.
In order to improve the slag concentration, recovery device is configured with this disc separator to the discharged sediment for reuse. For the solid concentration of the slag can be increased by 5~20 times than that of the feeding materials.
The processing capacity of the separator is up to 30t/h, which is suitable for suspension with solid phrase in diameter of 0.1~100 microns and concentration less than 10% (maximum to 25%).
Application Case:
For repeatedly tests, Disc Separator is mainly used for liquid-solid separation, among which, content of solid phase is within 1%-5% and diameter of solid particles is more than 0.5 microns.
1. oil products: the separation and clarification for vegetable oil, animal oil, fish oil, crude oil, all kinds of fuel oil,
ubricating oil,and clarification of dairy products;
2. food: juice clarification, beer separation, broth separation and clarification for fermentation broth in fermented brewery;
3. pharmaceuticals: extraction of vaccines, mycelium, glucose, insulin, antibiotics, vitamins;
4.chemical industry: recovery for dry cleaning agent solvent, zinc plating solution, aluminum sulfate solution, tar water mixture, polyvinyl chloride, polypropylene, polyethylene, silver (film processing) and catalyst and magnetite .
5. Chinese medicine: the separation and clarification of plant extract.
1. oil products: the separation and clarification for vegetable oil, animal oil, fish oil, crude oil, all kinds of fuel oil,
ubricating oil,and clarification of dairy products;
2. food: juice clarification, beer separation, broth separation and clarification for fermentation broth in fermented brewery;
3. pharmaceuticals: extraction of vaccines, mycelium, glucose, insulin, antibiotics, vitamins;
4.chemical industry: recovery for dry cleaning agent solvent, zinc plating solution, aluminum sulfate solution, tar water mixture, polyvinyl chloride, polypropylene, polyethylene, silver (film processing) and catalyst and magnetite .
5. Chinese medicine: the separation and clarification of plant extract.
Specification
Model | Treatment capacity (L/H) | Inlet pressure (Mpa) | Outlet pressure (Mpa) | Motor power (Kw) | Weight(Kg) | Outline dimension (mm) |
DPFX470 | 7500-30000 | 0.2 | ≤0.2 | 30 | 1720 | 1780*1154*1710 |
DPFX550 | 25000-50000 | 0.2 | ≤0.2 | 45 | 2500 | 1860*1300*1860 |
DPFX720 | 45000-80000 | 0.2 | ≤0.2 | 75 | 3000 | 2130*1595*2242 |
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd is a professional for supplier of pharmaceutical and chemical machine in China.We have a well-experienced team and a professional design institute,With rich experiences in pharmaceutical machinery and equipment including packing machine, centrifuge, falling film evaporator, distillation,mixer, tablet press machine, suppository production line,dryer,capsule filling machine ,capsule and so on.Our products are exported to many countries and areas, such as the USA, Korea, India, Indonesia,Thailand, Vietnam,Japan, Denmark,Romania, Bulgaria,Russia,South Africa, and so onAt the same time,our product with best prices and good quality,welcome to Shenzhou!
Packing & Delivery
wooden case
FAQ
Will a disc stack centrifuge break the algae cells?
A disc stack centrifuge has a high g-force, but it does not damage the algae cell structure or break the cells.
Do all algae centrifuges have the same separation efficiency?
The different types of algae centrifuges do NOT have the same separation efficiency. The open bowl type centrifuge has a much lower separation efficiency than a disc stack centrifuge due to the lack of discs which multiply the settling area a thousand times.
Do algae centrifuge need to be all stainless steel contact?
Algae centrifuges that harvest algae from seawater should typically have all wetted parts made of durable stainless steel. A regular disc stack centrifuge with some non-stainless steel wetted parts will work for freshwater algae.
What is the consistency of the algae concentrate discharged by a disc stack centrifuge?
A self-cleaning disc stack centrifuge concentrates the algae into a thick paste-like consistency. The thickness of the
concentrated algae discharge is adjustable with a disc stack centrifuge.
Are there other algae related applications of a disc stack centrifuge?
Disc stack centrifuges separate the algae cell biomass from the algal oil once the algae cells are split to extract the oil.
A disc stack centrifuge has a high g-force, but it does not damage the algae cell structure or break the cells.
Do all algae centrifuges have the same separation efficiency?
The different types of algae centrifuges do NOT have the same separation efficiency. The open bowl type centrifuge has a much lower separation efficiency than a disc stack centrifuge due to the lack of discs which multiply the settling area a thousand times.
Do algae centrifuge need to be all stainless steel contact?
Algae centrifuges that harvest algae from seawater should typically have all wetted parts made of durable stainless steel. A regular disc stack centrifuge with some non-stainless steel wetted parts will work for freshwater algae.
What is the consistency of the algae concentrate discharged by a disc stack centrifuge?
A self-cleaning disc stack centrifuge concentrates the algae into a thick paste-like consistency. The thickness of the
concentrated algae discharge is adjustable with a disc stack centrifuge.
Are there other algae related applications of a disc stack centrifuge?
Disc stack centrifuges separate the algae cell biomass from the algal oil once the algae cells are split to extract the oil.
{{item.score}} Stars
{{item.pre}}%
{{item.nickname ? (item.nickname.slice(0, 2) + '*****') : item.source === 1 ? 'mall buyer' : '--'}}
{{item.comment_time}}
Review in the {{item.country}}
{{itemAttr.params_key}}: {{itemAttr.params_value}}
GET IN TOUCH WITH Us
just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs
Related Products
no data
Copyright © 2025 Shenzhou Machinery is a core subsidiary of Shenzhou Group | Sitemap