High Efficient Pilot Scale Tubular Bowl Centrifuge Machine
The Pilot Scale Tubular Bowl Centrifuge Machine is designed for small-batch production, pilot testing, and laboratory-scale liquid-solid separation. Using high-speed centrifugal force, it efficiently separates fine particles, microorganisms, and other suspended solids from liquids with high separation precision.
Its compact structure and stable operating performance make it suitable for process development, sample testing, and scale-up studies before industrial production. With reliable separation efficiency and easy operation, this tubular bowl centrifuge is widely used in biotechnology, pharmaceuticals, food and beverage, chemicals, and other applications requiring high-precision liquid clarification and separation.
The Pilot Scale Tubular Bowl Centrifuge Machine is a high-speed separation solution designed for pilot-scale processing, laboratory testing, and small-batch production. As a compact tubular bowl centrifuge, it uses high centrifugal force to efficiently separate fine solids, suspended particles, and microorganisms from liquids.
With its high separation efficiency, compact design, and stable operation, this pilot scale centrifuge is suitable for process development, formulation testing, scale-up studies, and production trials. The machine is widely used in pharmaceutical, biotechnology, chemical, food, and other industries requiring precise liquid clarification and fine particle separation.
The high speed tubular centrifuge provides reliable separation performance while allowing users to evaluate process parameters before moving to full-scale industrial production.
| Place of Origin: | Liaoning, China | Type: | Centrifuge |
| Product Type: | Plant | Condition: | New |
| Video outgoing-inspection: | Provided | Machinery Test Report: | Provided |
| Marketing Type: | Hot Product 2019 | Warranty of core components: | 1 Year |
| Core Components: | Bearing, Motor | Brand Name: | Shenzhou |
| Voltage: | Customerized | Power: | Model choosing |
| Weight: | 460 | Dimension(L*W*H): | 850*750*1650mm |
| Warranty: | 1 Year | Key Selling Points: | Easy to Operate |
| Applicable Industries: | Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Printing Shops, Construction works , Food & Beverage Shops, Advertising Company, centrifuge, animal feed factory, Blood plasma factory | Showroom Location: | None |
| Material: | Stainless Steel |
High Speed Tubular Bowl Separator: Structure and Working Principle
The High Speed Tubular Bowl Separator consists of a machine body, driving system, bowl, liquid collecting pan, liquid-inlet bearing seat, and other components. During operation, the feed material enters the bowl through the inlet at the bottom. As the bowl rotates at high speed, strong centrifugal force is generated, causing the material to flow upward along the inner wall of the bowl.
Under the action of centrifugal force, different phases are separated according to their density differences. Depending on the separation requirements, the tubular bowl centrifuge can be configured for liquid-liquid separation or liquid-solid clarification.
GF Tubular Bowl Separator for Liquid-Liquid Separation
The GF type tubular bowl separator is designed for liquid-liquid separation. During high-speed rotation, the heavier liquid forms the outer liquid layer, while the lighter liquid forms the inner liquid layer. The two liquid phases flow upward toward the top of the bowl and are discharged separately through their respective outlets.
A small amount of solid material may settle on the inner wall of the bowl. After the machine stops, the accumulated solids can be removed manually.
GQ Tubular Bowl Centrifuge for Liquid-Solid Clarification
The GQ type tubular bowl centrifuge is designed primarily for liquid-solid clarification. During operation, heavier solid particles are deposited on the inner wall of the bowl and gradually form a sludge layer. After the machine stops, the accumulated sludge is manually removed.
Meanwhile, the clarified liquid flows upward and is discharged through the outlet at the top of the bowl.
The GQ tubular centrifuge is particularly suitable for separating suspensions that are difficult to process using conventional separation equipment. It is especially effective for liquid-solid separation involving low solid concentrations, high viscosity, fine particles, and very small density differences between the two phases.
High-Speed Drive System
The motor is connected to the large pulley and transfers power to the spindle through the belt, tensioner, and small pulley. The spindle drives the bowl to rotate clockwise at high speed, generating the centrifugal force required for efficient separation.
The High Speed Tubular Centrifuge is mainly used for liquid-solid separation and liquid-liquid-solid separation in industries such as biopharmaceuticals, beverages, and chemical processing. It is an ideal centrifugal separation solution for materials with low solid concentrations, fine particle sizes, and small density differences between the separated phases.
Consist of the machine cover, driving device, drum, liquid catch tray, the liquid inlet and bearing seat, this separator with high running speed, belongs to sedimentation separator. The upper drum is a flexible shaft, while the lower is damping floating bearing. The main shaft is connected by a coupling buffer and a passive wheel. Motor transmit power from the transmission belt and tension wheel to passive wheel, to drive the drum rotate around its own axis with high-speed, and thus form a strong centrifugal force field. All the materials are fed from liquid inlet under the bottom, and flow upward along the drum wall by centrifugal force fluid. During this process, the dense liquid phase forms the outer ring, and the small liquid phase forms the inner ring,
which separately flow to respective liquid outlet mounted on the upper drum.
When the thickness of the sediment affect the liquid phase clarification or the capacity of the rated slag weight in the drum, the dregs of the drum wall should be removed manually after the shutdown.
Application：Tubular Separator is mainly used for separating all kinds of suspension which is difficult to be separated, especially suitable for separation of solid-liquid suspension with light concentration, heavy viscosity, fine particles and very small differential gravity of the two phases. such as clarification of herbs plants extracts, various medicine liquor, liquid medicine, oral liquid, the extraction of paint, dye, as well as various proteins, alga, fruit gels, and purification of rubber solution, coal tar, graphite, saponin, pectin, sirup, vaccine mycelia and all kinds of glucose; refining resin, and latex solution, enzyme (SOD) of oxide, various kinds of albumens, the glucoside of the soap, etc.
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Model
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GF/GQ75
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GF/GQ105
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GQ/GF125
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GQ/GQ150
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Diameter(mm)
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75
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105
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125
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147
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Height (mm)
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450
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730
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730
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730
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Sedimentation volume（L)
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2.67
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6
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8
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10
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Max speed（r/min)
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20000
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16800
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15800
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14500
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Max separation factor
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21000
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15300
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16300
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15600
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Inlet nozzle diameter (mm)
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3/4
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4/6/8
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4/6/8
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4/6/8/10
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Material inlet pressure (Mpa)
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≥0.05
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≧0.05
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≧0.05
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Capacity (Water capacity)L
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670
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1600
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2200
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3200
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Motor model
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3 phase two pole motor
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3 phase two pole motor
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3 phase two pole motor
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3 phase two pole motor
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Motor power (kw)
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1.5
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2.2
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3
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3
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Machine dimension (mm)
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500*700*1300
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600*1000*1600
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600*1000*1600
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600*1000*1600
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Machine weight (kg)
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260
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490
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510
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550
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tubular separators. Equipped with reverse stop device, the residual mother liquid can be retained completely without loss once the machine stop.
2.With advantages of high separation factor and strong separation ability, It is applicable to separate and clarify the materials which is difficult to separate by ordinary centrifuge and all kinds of emulsion liquid such as transformer oil, lubricating oil, fuel oil, turbine oil, grease, dyes, and saponification separation and so on.
3.Simple structure in linear type ,easy in installation and maintation.
4.Adopting advanced world famous brand components in bearing parts, electric parts and operation parts.
5.Running in a high automatization and intellectualization,no pollution
6.Simple to set up, use and clean for minimal down-time between separations
7. No replacement membranes or costly disposables
8.3-phase electric motors provide power for rapid acceleration and quieter operation.
9.Small footprint.
* When the percentage of impurities or solids in the liquid is less than 0.5%, the ideal separation effect will be realized. If
the percentage is higher than 0.5%, the solution should be clarified first
* High groove is used to feed materials. If the liquid is of large viscosity, it can also be pumped.
* Measurement for proper materials inlet pressure: when materials are fed by the nozzle into the separator, the proper inlet
pressure is depended on property of materials the nozzle into the separator,to spray materials at least half up onto the drum.
Low pressure will cause part of the liquid not fed into drum and slide into the bearing seat at the bottom of the drum to
outflow from overflow mouth, while the high pressure will affect the separation quality and lead to the vibration of the
machine.
* The inside diameter of feeding tube shall be large enough to be controlled by valve and be convenient for user to adjust
according to flow rate and output.
* The separator is equipped with nozzle in different diameter, to fit different the separation quality and yield.If small
production with high quality, the small nozzle is used, and vice versa.
Suggestion from SHENZHOU
Earned high reputation and good feedback from global customer among all of our products, High-speed Tubular Separator is capable of applied in a variety of biological processes from cell harvesting and clarify to separation of chemical, food, blood and pharmaceuticals.
High performance is consistently achieved in continuous, semi-continuous or batch operations. Include a range of sizes from research to production, our tubular separator provide an efficient and cost-effective technology to separate from one to several thousand liters of biological cultures and other mixtures. For extremely high solids concentrations, drum centrifuge for high performance separations can be supplied.
We can provide CE, ISO 9001, etc
2. What is the warranty period of the equipment?
Normally 1 year warranty.
3. Can we visit your factory?
Of course, we sincerely invite you to visit, If it's not convenient for you to come to our factory, you can also visit by
telephone video conference.
4. What's payment you accept?
A4: T/T, Western Union, L/C, Ali Pay, etc
5. Can it be customized?
Of course, our equipment can be customized according to the actual requirements of customers.