High-Tech Decanter Starch 3 Phase Centrifuge Machine
The High-Tech Decanter Starch 3 Phase Centrifuge Machine is a cutting-edge piece of equipment designed for high efficiency starch extraction. Its advanced technology allows for precise separation of starch from other components, resulting in a purer product. With its high throughput capacity and minimal maintenance requirements, this machine is ideal for maximizing productivity in starch production processes.
Product advantages
The High-Tech Decanter Starch 3 Phase Centrifuge Machine offers a cutting-edge solution for starch processing, with advanced technology and precision engineering ensuring high efficiency and quality results. This innovative machine features a 3-phase centrifuge system that separates starch, water, and impurities with ease, increasing productivity and reducing downtime. Its high-speed performance and durable construction make it the ideal choice for businesses looking to streamline their starch production process.
Team strength
The High-Tech Decanter Starch 3 Phase Centrifuge Machine boasts a team strength like no other in the industry. Our innovative engineering team has combined cutting-edge technology with expert craftsmanship to create a machine that delivers unparalleled performance. With a focus on precision and efficiency, our dedicated team ensures that every machine meets the highest standards of quality and reliability. From design to production, our team works seamlessly together to create a product that exceeds expectations and provides exceptional value to our customers. Trust in the strength of our team to deliver a centrifuge machine that will revolutionize your industrial processes.
Why choose us
Team Strength:
Our High-Tech Decanter Starch 3 Phase Centrifuge Machine boasts unparalleled quality and efficiency, thanks to the exceptional team behind its design and production. Our team of skilled engineers and technicians work tirelessly to ensure that each machine is crafted with precision and expertise, resulting in a reliable and high-performing product. With a strong focus on innovation and continuous improvement, our team constantly strives to push the boundaries of technology and deliver cutting-edge solutions to our customers. Rest assured that when you invest in our machine, you are not just getting a top-of-the-line product, but also the support of a dedicated and talented team.
Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd maintains stringent norms of quality to manufacture decanter starch 3 phase. decanter starch 3 phase is the result of high-end technologies.With the continual of enlarging of its application range in Separation Equipment, its demands are increasing rapidly every year. The launch of a product that perfectly solves the industry's pain points is that Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd has always adhered to the goal of technological innovation, and the newly developed products perfectly solve the pain points that have been lingering in the industry for a long time. Once launched, they have been enthusiastically sought after by the market.
| Place of Origin: | China | Type: | Centrifuge |
| Product Type: | Paint | Condition: | New |
| Video outgoing-inspection: | Provided | Machinery Test Report: | Provided |
| Marketing Type: | Hot Product 2019 | Warranty of core components: | 1 Year |
| Core Components: | PLC, Bearing, Motor | Brand Name: | LYSZ |
| Voltage: | 110V,220V,380V,440V,460V | Weight: | 1 |
| Warranty: | 3 years | Key Selling Points: | Easy to Operate |
| Applicable Industries: | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company | Showroom Location: | None |
| Application: | Free spare parts | Name: | Field installation, commissioning and training |
| Machine type: | Field maintenance and repair service | Keyword: | Video technical support |
| Product name: | Online support | Function: | Video technical support |
Product Description
decanter starch 3 phase
The decades of experience in the field of centrifugal separation technology for vegetable protein and starch processing, intensive research and development and the related innovative ability of Shenzhou decanter centrifuge guarantee the company’s customers throughout the world the technical lead which is necessary for successfully operating in global markets. A reliable decanter centrifuge is only really good if it meets all requirements for individual and customer- oriented solutions in the field of process engineering. Decanter centrifuge is widely used for extracting, concentrating, recovering and washing the protein and starch. Potential feedstocks including yellow pea, faba bean, mung bean, chickpea, lentil, soy, lupine, alfalfa, wheat, etc.
Decanter Centrifuge for Vegetable Protein
In protein production Shenzhou decanter centrifuges are used for extracting, concentrating and washing the protein. Sophisticated drive systems ensure a high level of dry substance. The special drive developed by River enables the differential speed to be adjusted continuously to suit the protein volume to be separated. Only in this way can maximum dewatering rates be obtained. With the aid of adjustable impeller the decanter’s immersion depth can be adjusted with the machine running. With this system machine down time periods are avoided completely. Trouble-free optimum adjustment of the immersion depth also increases the relative clarifying surface, so that even minute particles are reliably separated out.
Protein manufacturing proces
A vegetable protein manufacturing process essentially comprises protein extraction, purification, and drying, whether that process is used to make a concentrate or an isolate. The procedure also includes further processing of by-products, such as fibers, starch and soluble components in the water effluent streams. Clean-in-Place (CIP) and automation complete the installation to ensure reliable and hygienic production of vegetable protein ingredients for food and feed applications.
The starting material for protein extraction is often a flour — obtained from beans or seeds by dehulling, grinding and sieving — which is then mixed with water in a predefined ratio to balance cost-effectiveness with protein purity and yield. The pH of the mixture is subsequently adjusted to acid or alkaline, dependent upon the final product that is being manufactured.
The starting material for protein extraction is often a flour — obtained from beans or seeds by dehulling, grinding and sieving — which is then mixed with water in a predefined ratio to balance cost-effectiveness with protein purity and yield. The pH of the mixture is subsequently adjusted to acid or alkaline, dependent upon the final product that is being manufactured.
Protein concentrate extraction
Liquid extraction of a protein concentrate starts with protein coagulation and separation of the precipitated proteins and
insoluble fibers using a River decanter. Coagulation occurs at a pH around the isoelectric point or at elevated temperatures. The collected solid phase is then dried in either a ring dryer or spray dryer, depending on the type of product and the final use of the protein concentrate. This process results in vegetable concentrates with a protein level of at least 50%. Protein isolate extraction Protein extraction in lye In alkaline extraction conditions, the protein fraction dissolves predominantly in the aqueous extract; this is the first step in making a vegetable isolate.
Protein precipitation and purification
The water phase obtained from alkaline extraction contains most of the dissolved proteins; these are subsequently precipitated out of the aqueous phase and separated in a decanter centrifuge. The water phase from the decanter — the whey fraction — mainly consists of salts and soluble carbohydrates.
The solid phase, which remains in the decanter, is known as the protein curd. This undergoes dilution, pH adjustment and thermal treatment before the proteins isolated from the curd are spray dried into the protein isolate powder. Carrying out additional washing in a disc clarifier centrifuge creates an even higher purity of protein isolate.
Liquid extraction of a protein concentrate starts with protein coagulation and separation of the precipitated proteins and
insoluble fibers using a River decanter. Coagulation occurs at a pH around the isoelectric point or at elevated temperatures. The collected solid phase is then dried in either a ring dryer or spray dryer, depending on the type of product and the final use of the protein concentrate. This process results in vegetable concentrates with a protein level of at least 50%. Protein isolate extraction Protein extraction in lye In alkaline extraction conditions, the protein fraction dissolves predominantly in the aqueous extract; this is the first step in making a vegetable isolate.
Protein precipitation and purification
The water phase obtained from alkaline extraction contains most of the dissolved proteins; these are subsequently precipitated out of the aqueous phase and separated in a decanter centrifuge. The water phase from the decanter — the whey fraction — mainly consists of salts and soluble carbohydrates.
The solid phase, which remains in the decanter, is known as the protein curd. This undergoes dilution, pH adjustment and thermal treatment before the proteins isolated from the curd are spray dried into the protein isolate powder. Carrying out additional washing in a disc clarifier centrifuge creates an even higher purity of protein isolate.
Starch is obtained predominantly from starch-rich plants such as wheat, potatoes, maize, rice, peas and tapioca. Starch is the material in which plants store reserves of energy, it is a polysaccharide consisting of glucose units. Depending on botanical origin, the starch grains, grain-size distribution and molecular composition of the molecules may vary.
The product that emerges from the extraction process is known as native starch. This is used both in this form and as modified starch, or is processed still further into different kinds of sweeteners and for use in a wide range of fermentation processes.
No matter which particular crop the starch is to be extracted from, the production processes involved are essentially the same. They are all based on making the raw material disintegrate (milling), followed by mechanically separating the different component parts. Cereals such as maize and wheat are milled by grinding whereas tubers/roots such as potatoes and cassava/manioc are shredded using raspers. The subsequent separation of the component elements is carried out either on the basis of their different sizes – using screens or filters – or different weights – using gravitational forces in centrifugal separators (decanter centrifuges, nozzle centrifuges or hydrocyclones).
The product that emerges from the extraction process is known as native starch. This is used both in this form and as modified starch, or is processed still further into different kinds of sweeteners and for use in a wide range of fermentation processes.
No matter which particular crop the starch is to be extracted from, the production processes involved are essentially the same. They are all based on making the raw material disintegrate (milling), followed by mechanically separating the different component parts. Cereals such as maize and wheat are milled by grinding whereas tubers/roots such as potatoes and cassava/manioc are shredded using raspers. The subsequent separation of the component elements is carried out either on the basis of their different sizes – using screens or filters – or different weights – using gravitational forces in centrifugal separators (decanter centrifuges, nozzle centrifuges or hydrocyclones).
Shenzhou decanter centrifuge is used for extracting:
* Starch (modified, saccharified, enzymatically converted)
* A and B starch
* Gluten
* Pulp
* Gratings
* Bran
* Starch (modified, saccharified, enzymatically converted)
* A and B starch
* Gluten
* Pulp
* Gratings
* Bran
2-phase separation
The 2-phase Shenzhou decanter centrifuge is designed for liquid-solids separation. Separation takes place over the entire length of the cylindrical part of the bowl, which is equipped with a concentric screw conveyor. The product is fed into the bowl through a inlet tube and is smoothly accelerated in the conveyor. Centrifugal forces cause instant sedimentation of the solids on the wall of the bowl. The clarified liquid leaves the bowl by flowing naturally under gravity, over an adjustable weir (overflow dam) and into the casing. Pressurized liquid discharge (using a centripetal pump) is also available, making it possible to transfer the liquid directly without any ambient contact and foam free. The conveyor rotates in the same direction inside the bowl but at a slightly different speed. This difference between bowl and conveyor can be adjusted either manually or automatically. This difference in speed moves the solids to the conical end, where they are lifted out of the liquid. The solids are drained before being discharged out of the machine through the solids outlet.
3-phase separation
The 3-phase Shenzhou decanter centrifuge is designed for separating raw material into three phases – light liquid, heavy liquid, and solids. The raw material is fed into the bowl through a inlet tube and is then smoothly accelerated. Separation takes place in a horizontal cylindrical bowl equipped with a screw conveyor. Centrifugal force causes instant sedimentation of the solids on the wall of the bowl. The conveyor rotates in the same direction as the bowl, but at a different speed, and conveys the solids to the conical end.
Because it is lighter, the light liquid flows on the inside, and the solids move towards the outer perimeter, while the heavy
liquid remains in the middle. Separation takes place along the entire length of the cylindrical part of the bowl. The two liquid phases discharged into collecting tanks by gravity, or under pressure by centripetal pump.
The 2-phase Shenzhou decanter centrifuge is designed for liquid-solids separation. Separation takes place over the entire length of the cylindrical part of the bowl, which is equipped with a concentric screw conveyor. The product is fed into the bowl through a inlet tube and is smoothly accelerated in the conveyor. Centrifugal forces cause instant sedimentation of the solids on the wall of the bowl. The clarified liquid leaves the bowl by flowing naturally under gravity, over an adjustable weir (overflow dam) and into the casing. Pressurized liquid discharge (using a centripetal pump) is also available, making it possible to transfer the liquid directly without any ambient contact and foam free. The conveyor rotates in the same direction inside the bowl but at a slightly different speed. This difference between bowl and conveyor can be adjusted either manually or automatically. This difference in speed moves the solids to the conical end, where they are lifted out of the liquid. The solids are drained before being discharged out of the machine through the solids outlet.
3-phase separation
The 3-phase Shenzhou decanter centrifuge is designed for separating raw material into three phases – light liquid, heavy liquid, and solids. The raw material is fed into the bowl through a inlet tube and is then smoothly accelerated. Separation takes place in a horizontal cylindrical bowl equipped with a screw conveyor. Centrifugal force causes instant sedimentation of the solids on the wall of the bowl. The conveyor rotates in the same direction as the bowl, but at a different speed, and conveys the solids to the conical end.
Because it is lighter, the light liquid flows on the inside, and the solids move towards the outer perimeter, while the heavy
liquid remains in the middle. Separation takes place along the entire length of the cylindrical part of the bowl. The two liquid phases discharged into collecting tanks by gravity, or under pressure by centripetal pump.
Specification
Model | Diameter(mm) | Lenght(mm) | Max speed | L/D ratio | G-force | Capacity(m3/h) | Main motor power(Kw) | Weight(kg) | Dimension(mm) |
LW250*1000 | 250 | 1000 | 5000 | 4 | 2722 | 0.5-5 | 7.5 | 950 | 2120*1250*680 |
LW300*900 | 300 | 900 | 4200 | 3 | 2964 | 1-6 | 11 | 1160 | 2150*1300*900 |
LW300*1200 | 300 | 1200 | 4000 | 4 | 2784 | 2-6 | 11 | 1350 | 2450*1300*900 |
LW355*1160 | 355 | 1160 | 3600 | 3.3 | 2576 | 2-8 | 15 | 1400 | 2470*1350*830 |
LW355*1460 | 355 | 1460 | 3600 | 4 | 2576 | 2-10 | 15 | 1800 | 2750*1350*830 |
LW400*1200 | 400 | 1200 | 3200 | 3 | 2294 | 3-12 | 18.5 | 1800 | 2730*1600*1080 |
LW400*1600 | 400 | 1600 | 3000 | 4 | 2016 | 3-15 | 22 | 2000 | 3130*1600*1080 |
LW450*1800 | 450 | 1800 | 2800 | 4 | 1976 | 4-25 | 37 | 2500 | 3320*1700*1130 |
LW500*2000 | 500 | 2000 | 2800 | 4 | 1750 | 5-35 | 45 | 4000 | 3520*1800*1170 |
LW530*1855 | 530 | 1855 | 2600 | 3.5 | 2006 | 5-38 | 55 | 4680 | 3885*1350*1600 |
LW530*2120 | 530 | 2120 | 2400 | 4 | 1709 | 5-40 | 55 | 4800 | 4150*1350*1600 |
LW550*2000 | 550 | 2000 | 2800 | 4 | 2414 | 6-40 | 55 | 5700 | 4570*1380*1600 |
LW650*1950 | 650 | 1950 | 2200 | 3 | 1761 | 6-45 | 75 | 5000 | 4840*1510*1720 |
LW650*2600 | 650 | 2600 | 2000 | 4 | 1456 | 6-65 | 90 | 6000 | 5490*1510*1720 |
LW720*2160 | 720 | 2160 | 2000 | 3 | 1612 | 7-80 | 120 | 6000 | 5200*1600*1800 |
LW720*2880 | 720 | 2880 | 2000 | 4 | 1306 | 7-90 | 120 | 8000 | 3100*1600*1800 |
LW800*2400 | 800 | 2400 | 1800 | 3 | 1451 | 20-100 | 150 | 12000 | 5820*2000*1300 |
LW800*3200 | 800 | 3200 | 1800 | 4 | 1451 | 20-120 | 150 | 1300 | 7100*2000*1300 |
Packing & Delivery
Biodiesel Centrifuge Features
* ALL STAINLESS STEEL CENTRIFUGE BOWL COMPONENTS
* SUITABLE FOR UNATTENDED OPERATION
* PRESSURIZED LIGHT / HEAVY PHASE LIQUID DISCHARGE
* BACK PRESSURE REGULATING VALVES FOR MORE ADJUSTABLE SEPARATION CONTROL
* ELECTRICAL CONTROL PANEL AND AUTOMATION
* XP MOTOR STANDARD (REQUIRES THREE PHASE POWER)
* AUTOMATIC SLUDGE DISCHARGE AND WATER HARNESS ON SELF CLEANING UNIT
* BASE PLATE, TOOLS, INSTRUCTION MANUAL INCLUDED
* Options and Accessories
* FEED PUMP AND INLET STRAINER
* PROCESS HEAT EXCHANGER
* SLUDGE TANK AND TRANSFER PUMP
* COMPLETE MODULAR SYSTEM SKID SOLUTIONS
* Benefits
* FULL FACTORY WARRANTY PROTECTS YOUR INVESTMENT
* PROCESS AND PRE-INSTALLATION CONSULTING
* INSTALLATION, OPERATIONAL TRAINING, MAINTENANCE, & OPTIMIZATION
* TANKS, FILTERS, MIXERS, PUMPS, AND SYSTEM AUTOMATION
* ANNUAL MAINTENANCE PROGRAMS, ON-SITE FIELD SERVICING OR FACTORY SERVICING AT ONE OF OUR NATIONAL LOCATIONS
* SPECIALIZED INDUSTRY EXPERTISE AND RELATED ENGINEERING, CONTROLS, SERVICE AND SUPPORT
* ALL STAINLESS STEEL CENTRIFUGE BOWL COMPONENTS
* SUITABLE FOR UNATTENDED OPERATION
* PRESSURIZED LIGHT / HEAVY PHASE LIQUID DISCHARGE
* BACK PRESSURE REGULATING VALVES FOR MORE ADJUSTABLE SEPARATION CONTROL
* ELECTRICAL CONTROL PANEL AND AUTOMATION
* XP MOTOR STANDARD (REQUIRES THREE PHASE POWER)
* AUTOMATIC SLUDGE DISCHARGE AND WATER HARNESS ON SELF CLEANING UNIT
* BASE PLATE, TOOLS, INSTRUCTION MANUAL INCLUDED
* Options and Accessories
* FEED PUMP AND INLET STRAINER
* PROCESS HEAT EXCHANGER
* SLUDGE TANK AND TRANSFER PUMP
* COMPLETE MODULAR SYSTEM SKID SOLUTIONS
* Benefits
* FULL FACTORY WARRANTY PROTECTS YOUR INVESTMENT
* PROCESS AND PRE-INSTALLATION CONSULTING
* INSTALLATION, OPERATIONAL TRAINING, MAINTENANCE, & OPTIMIZATION
* TANKS, FILTERS, MIXERS, PUMPS, AND SYSTEM AUTOMATION
* ANNUAL MAINTENANCE PROGRAMS, ON-SITE FIELD SERVICING OR FACTORY SERVICING AT ONE OF OUR NATIONAL LOCATIONS
* SPECIALIZED INDUSTRY EXPERTISE AND RELATED ENGINEERING, CONTROLS, SERVICE AND SUPPORT
FAQ
1. who are we?
We are based in Liaoning, China, start from 2018,sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine
4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
We are based in Liaoning, China, start from 2018,sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine
4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
{{item.score}} Stars
{{item.pre}}%
{{item.nickname ? (item.nickname.slice(0, 2) + '*****') : item.source === 1 ? 'mall buyer' : '--'}}
{{item.comment_time}}
Review in the {{item.country}}
{{itemAttr.params_key}}: {{itemAttr.params_value}}
Contact us
we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
you might like
no data
Copyright © 2025 Shenzhou Machinery is a core subsidiary of Shenzhou Group | Sitemap