Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China
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Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China
The 2 Phase Disc Centrifuge is a high-performance industrial centrifuge with a stack of cone-shaped discs that efficiently separates immiscible liquids and suspended solids from contaminated fluids. With G-forces up to 10,000 Gs, this centrifuge causes particles to sediment on the disc surface where they can be easily removed. The design features rotating discs that impart rotational velocity to the incoming fluid, ensuring effective separation down to a 0.5-micron particle size level.
With a commitment to high performance and quality, our company specializes in producing top-of-the-line 2 Phase Disc Centrifuges. Our products are designed to deliver exceptional separation efficiency and reliability, guaranteeing 100% quality every time. With a focus on customer satisfaction and innovation, we strive to provide industry-leading centrifuge solutions that meet the needs of our clients. Backed by a team of experts and cutting-edge technology, we are dedicated to delivering superior products that exceed expectations. Trust in our company for all your centrifuge needs and experience the difference of our high performance and quality guaranteed products.
Our company is a leading manufacturer in the field of industrial centrifuges, specializing in the production of high-performance 2 Phase Disc Centrifuges. With a focus on quality and innovation, we guarantee 100% satisfaction with our products. Our team of experts works tirelessly to ensure that each centrifuge meets the highest standards of precision and efficiency, providing our customers with reliable and effective solutions for their separation needs. Trust in our company's commitment to excellence, and experience the difference that our 2 Phase Disc Centrifuges can make in your operations.
Product Introduction
A disc stack centrifuge is a specifically designed industrial centrifuge with a stack of cone-shaped discs. The additional surface increases the settling area multi-fold and reduces the settling distance.
A disc-stack centrifuge separates immiscible liquids and suspended solids from contaminated fluids. G-forces up to 10,000 Gs cause the particles’ sedimentation on the disc surface where they flocculate and move toward the centrifuge bowl periphery.
The accumulated solids are self-ejected or manually removed from the disc centrifuge bowl.
Think of the discs in the centrifuge bowl splitting the liquid column into thin slices between the inter-disc space. The rotating discs impart the rotational velocity to the incoming stationary (non-rotating) fluid quickly due to the liquid’s viscosity.
technical Parameter:
FAQ
FAQ
How does a disc stack centrifuge work?
A disc stack centrifuge has a rotating bowl with closely spaced conical discs. These discs split the incoming fluid into thin layers, imparting the bowl's rotation to the process fluid instantaneously. The fluid's rotation generates high centrifugal forces causing the heavier solids to separate from the fluid causing separation.
What is the purpose of the conical discs in a disc stack centrifuge?
The conical discs partition the fluid column into layers. The process fluid passes radially between these discs. The close proximity of these discs decreases the settling distance for the sediment, thus enhancing settlement speed and efficiency.
What is the design of a disc stack centrifuge?
The design features of a disc stack centrifuge feature a rotating bowl with a set of thin, closely spaced conical discs within. The fluid to be separated passes through the inter disc space causing the fluid to also rotate. The centrifugal force generated by the rotation causes the solids of higher density to settle on the disc surface while the separated fluid flows out of the bowl. This separation of the solids from fluid is the primary function of the disc stack centrifuge.
What exactly is the disc stack in a disc stack centrifuge?
A set of conical plates (discs) that are vertically stacked is the disc stack in a disc stack centrifuge. The centrifuge bowl houses this stack of thin plates. Each disc has thin metal strips attached to it, and these strips act as vertical spacers creating a space between the discs.
What is the particle size efficiency of a disc stack centrifuge?
A disc stack centrifuge has a particle size efficiency of 0.5-microns for metal particles and 1-micron for non-metal particles.
Advantage
As with all separation equipment, disc centrifuges have a specific niche area of application where they deliver the optimum solution for separating solids from liquids or liquids from solids and liquids.
However, they also have limitations to their applications, and we have discussed the disadvantages of disc centrifuges in a different article.
Disc centrifuges are capital-intensive equipment. However, reduced maintenance costs and higher production levels quickly make up for initial expenses. Typically the upfront cost is recovered within 1 to 2 years of operation.
A disc centrifuge has several benefits compared to filters. The following list highlights some of these benefits.
Particle and water separation in a single operation
Removal of particles down to a 1-micron level
Consistent throughput without flow reduction (filters clog)
Water separation is continuous
Minimized O&M cost (Operation and Maintenance)
Negligible disposal costs (no filter or membrane media to dispose of)
No loss of lubricant additives
Yes, if asked, we will supply relevant technical details regarding Shenzhou. Basic facts about the products, such as their primary materials, specs, forms, and primary functions, are readily available on our official website.
In China, ordinary working time is 40 hours for employees who work full time. In Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd, most employees work abiding by this kind of rule. During their duty time, each of them devotes their full concentration to their work so as to provide customers with the highest-quality Tubular Centrifuge and an unforgettable experience of partnering with us.
The buyers of 2 phase disc Centrifuge come from many businesses and nations around the world. Before they begin working with the manufacturers, some of them may reside thousands of miles away from China and have no knowledge of the Chinese market.
Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd always considers communicating through phone calls or video chat the most time-saving yet convenient way, so we welcome your call for asking for the detailed factory address. Or we've displayed our e-mail address on the website, you are free to write an E-mail to us about the factory address.
In essence, a long-standing 2 phase disc Centrifuge organization runs on rational and scientific management techniques that were developed by smart and exceptional leaders. The leadership and organizational structures both guarantee that the business will offer competent and high-quality customer service.
The application of the QC process is crucial for the quality of the final product, and every organization needs a strong QC department. 2 phase disc Centrifuge QC department is committed to continual quality improvement and focuses on ISO Standards and quality assurance procedures. In these circumstances, the procedure may go more easily, effectively, and precisely. Our excellent certification ratio is a result of their dedication.
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