Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China

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    • High Efficiency Decanter for Steelworks - 2 Phase Centrifuge
    • High Efficiency Decanter for Steelworks - 2 Phase Centrifuge

    High Efficiency Decanter for Steelworks - 2 Phase Centrifuge

    The High Efficiency Decanter for Steelworks - 2 Phase Centrifuge is a cutting-edge centrifuge designed specifically for steelworks. It is capable of separating solid particles from liquid efficiently, making it ideal for cleaning and recycling process water in steel production. Users can benefit from this technology in various scenarios, such as reducing environmental impact, increasing productivity, and improving overall quality in steel manufacturing processes.
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    Products Details

    Product features

    SHENZHOU's 2 phase decanter centrifuge is highly acclaimed in the steel industry for efficiently cleaning exhaust gases and wastewater in steelworks. This decanter is specially designed for applications in steelworks, offering wear protection with carbide plating and ceramic paste. With over 60 years of experience, SHENZHOU provides a complete solution for steelworks, reducing operating costs by minimizing fresh water consumption, wear on system components, and maintenance work. This decanter is an ideal choice for steelworks, offering high efficiency and reducing environmental pollution effectively.

    We serve

    Discover the unparalleled efficiency and precision of our High Efficiency Decanter for Steelworks - 2 Phase Centrifuge. With cutting-edge technology and superior design, this decanter offers industry-leading separation performance, ensuring optimal productivity for your steelworks operations. At We serve, we are committed to serving our customers by providing innovative solutions that enhance efficiency, quality, and profitability. Our dedicated team of experts stands ready to support your needs, offering personalized guidance and after-sales services to ensure smooth operations. Trust in We serve to elevate your steelworks processes and drive success in your business endeavors.

    Enterprise core strength

    At our company, we serve the steelworks industry with our High Efficiency Decanter - a 2 Phase Centrifuge designed to optimize the separation process and increase productivity. Our top-notch technology ensures maximum efficiency and reliability, leading to higher yields and cost savings for our customers. With a strong focus on quality and performance, we are committed to providing the best solutions for our clients' specific needs. Trust in our expertise and experience to deliver exceptional results and drive success in your operations. Choose our High Efficiency Decanter and experience the difference we can make in your steelworks process.

    Since established, our company has focused on setting up a technology development team which aims to develop and upgrade technologies to effectively manufacture Decanter For Use In Steelworks. it is highly acclaimed by the clients for its unique features. Shenzhou has been dedicated to the design, R&D, manufacturing, and updates of Decanter centrifuge,Disc Centrifuge,Tubular Centrifuge,Plate Centrifuge. We fully hope that we can satisfy customers from different fields, countries, and regions by offering them high-quality products and professional service. If you have any questions or problems, please contact us at any time through the contact information listed on our website.

    Place of Origin:ChinaType:Centrifuge
    Product Type:PlantCondition:New
    Video outgoing-inspection:ProvidedMachinery Test Report:Provided
    Marketing Type:New Product 2020Warranty of core components:1 Year
    Core Components:PLC, Bearing, Gearbox, MotorBrand Name:Shenzhou
    Voltage:380V/50HZ,3PhasePower:Model
    Weight:30000Dimension(L*W*H):Model
    Warranty:1 YearKey Selling Points:Easy to Operate
    Applicable Industries:Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Construction works , Food & Beverage Shops, Chemical plant, pharmaceutical plantShowroom Location:Thailand, Sri Lanka
    Local Service Location:Sri Lanka


    Product Description
    Decanter For Use In Steelworks
    SHENZHOU decanters are used worldwide in the steel industry. They are an important component in cleaning exhaust gases and wastewater in steelworks.

    Decanters in steelworks are used for cleaning exhaust gases and wastewater from various sources:
    * Furnace gas dedusting
    * Furnace gas cleaning
    * Converter gas dedusting
    * Scale slurry processing
    * Scale slurry separation
    * Pickling slurry processing
    * Sewage slurry processing
    * Water circuit cleaning

    Cleaning wastewater recycles the cooling and wash water, allowing the solid residues to be used elsewhere. During cleaning of wastewater, furnace gases from the blast furnaces and exhaust gases from steel converters are cleaned in wet washers. The water circuit is completely cleaned.

    Overall, SHENZHOU decanters represent a solution for steelworks that is as elegant as it is efficient. After all, what can be returned to the material cycle does not have to be expensively disposed of. This increases the efficiency of the system and reduces environmental pollution.
    Reducing Operating Costs In Steelworks With The Decanter:
    * Reducing fresh water consumption
    * Reducing wear on system components such as pumps, etc.
    * Reduced operating requirements because of fully automatic operation
    * Less space requirement than filter systems
    * Reduction in maintenance work by 90%
    Advantages Of The SHENZHOU Decanter For Cleaning Wastewater And Exhaust Gases In Steelworks
    SHENZHOU has been developing and producing centrifuges for 60 years, and is one of the world's leading decanter manufacturers. No other manufacturer of decanter centrifuges has so much experience in cleaning wastewater and exhaust gases in steelworks as SHENZHOU does.
    Special Wear Protection
    Optimum protection against wear is decisive for decanters used in steelworks. Our centrifuges are protected against wear by means of carbide plating, tungsten carbide and ceramic paste as well as being equipped with bushes made from silicon carbide ceramics for special applications. The service life of the wear protection in our centrifuges for dewatering residues from steel manufacture is generally in excess of 15,000 operating hours.
    SHENZHOU decanter automatically adapts to different load levels, and dewaters the steelworks sludge to achieve the maximum total dry solids.
    Plant And System Construction
    Specifically for applications in steelworks, we supply complete centrifuge systems comprising SHENZHOU decanters, pumps,intermediate tanks including suspension preparation, density regulation, flocculant dosing and control. We offer you an all-roundpeace of mind package and look after delivery, pipework, cabling and start-up.
    References
    SHENZHOU centrifuges are used in the steel industry all over the world, including in Belgium,Germany, Korea, Netherlands,Austria, Romania, Russia, South Africa and the Czech Republic.

    Shenzhou centrifuges for the mining industry: a perfect match

    Shenzhou centrifuges for the mining industry: a perfect match:
    SHENZHOUcentrifuges are used in many separation processes in the mining industry. They are used to process ore and minerals, dewater tailings, dewater sand and gravel wash water, and to recover solvents in copper production.
    Scope of application:
    Application fields
    1. Food

    A flesh processing,aquatic products process and edible protein recovery;
    B Extract plant protein from soybean,oily seeds and leguminous plants;
    C Recovery of brewing leach liquor malt and yeast
    D Treatment and recovery of wine lees liquid;
    E Extract of instant coffee and tea;
    F Clarification of palm oil,olive oil and seed oil;
    G Extract juice from fruits ,berries and vegetables;
    H Recovery of refined pectin;
    I Clarification of grape juice and grape wine.

    2. Environmental protection

    Drilling mud ,industrial effluent ,waste water of municipal works,fertilizer,organic waste water,paint sludge,plastic
    particles,gravel washing water,waste water in steel-making ,flue gas desulfurization,sewage sludge treatment of waterworks.

    3. Petroleum and chemical industry

    A Processing of kaolin and calcium carbonate,production of bentonite and titanium dioxide;
    B Exploration of petroleum oil,natural gas,crude oil refining and related industries,additive of lube oil and waste oil recovery;
    C Intermediate products and final products of organic chemistry industry;
    D Thermoplastic materials,includes PVC,polypropylene,polystyrene,synthetic rubber and fiber;
    E Inorganic chemical industry ,includes bleach,acid,silica products and fertilizers;
    F Treatment of spent wash and molasses fermentation residues;
    G Extraction of starch from wheat,corn ,cassava and potato;
    H Waste liquid recovery and recycling from above industries.

    Other fields
    Pharmaceutical intermediates,salts and manures,etc.
    Specification
    Model
    Diameter(mm)
    Lenght(mm)
    Max speed
    L/D ratio
    G-force
    Capacity(m3/h)
    Main motor power(Kw)
    Weight(kg)
    Dimension
    (mm)
    LW250*1000
    250
    1000
    5000
    4
    2722
    0.5-5
    7.5
    950
    2120*1250*680
    LW300*900
    300
    900
    4200
    3
    2964
    1-6
    11
    1160
    2150*1300*900
    LW300*1200
    300
    1200
    4000
    4
    2784
    2-6
    11
    1350
    2450*1300*900
    LW355*1160
    355
    1160
    3600
    3.3
    2576
    2-8
    15
    1400
    2470*1350*830
    LW355*1460
    355
    1460
    3600
    4
    2576
    2-10
    15
    1800
    2750*1350*830
    LW400*1200
    400
    1200
    3200
    3
    2294
    3-12
    18.5
    1800
    2730*1600*1080
    LW400*1600
    400
    1600
    3000
    4
    2016
    3-15
    22
    2000
    3130*1600*1080
    LW450*1800
    450
    1800
    2800
    4
    1976
    4-25
    37
    2500
    3320*1700*1130
    LW500*2000
    500
    2000
    2800
    4
    1750
    5-35
    45
    4000
    3520*1800*1170
    LW530*1855
    530
    1855
    2600
    3.5
    2006
    5-38
    55
    4680
    3885*1350*1600
    LW530*2120
    530
    2120
    2400
    4
    1709
    5-40
    55
    4800
    4150*1350*1600
    LW550*2000
    550
    2000
    2800
    4
    2414
    6-40
    55
    5700
    4570*1380*1600
    LW650*1950
    650
    1950
    2200
    3
    1761
    6-45
    75
    5000
    4840*1510*1720
    LW650*2600
    650
    2600
    2000
    4
    1456
    6-65
    90
    6000
    5490*1510*1720
    LW720*2160
    720
    2160
    2000
    3
    1612
    7-80
    120
    6000
    5200*1600*1800
    LW720*2880
    720
    2880
    2000
    4
    1306
    7-90
    120
    8000
    3100*1600*1800
    LW800*2400
    800
    2400
    1800
    3
    1451
    20-100
    150
    12000
    5820*2000*1300
    LW800*3200
    800
    3200
    1800
    4
    1451
    20-120
    150
    1300
    7100*2000*1300
    VR
    Main technical features
    1. Industrial design

    Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.


    2. Effectively ease resonance during rotating of bi-rotor

    When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.

    3. Thoroughly eliminate phenomenon of liquid ring stalling

    Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
    4. Unique technique adopt in main component work-blanks

    The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.

    5. Main bearing selection

    We use origin bearings of international first-line brands such as SKF,FAG and so on.

    6. Constant temperature detection

    All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.

    7. Inter-change ability

    Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.

    8. Simplyand safely in bearing disassemblement

    One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
    pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
    9.Main bearing lubrication system
    There are two kinds of lubrication system for specific product models :
    A thin oil lubrication
    * Oil pump offers an uninterruptedly power to ensure oil works circularly;
    * Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
    * Oil filter system ensure lubricant’s cleanliness;
    * Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
    * Constant temperature system is available.


    B grease lubrication
    * Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
    resistance,corrosion-proof and high temperature resistance.
    * Optional automatic grease system fills grease on main bearing at designed hours and quantity.

    10. Main bearing BH device (patent design)

    There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.

    11. GSRL feeding device (potent design)

    New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.
    Production workshop

    Screw production1

    Screw production2:

    .

    High speed dynamic balance detection1

    High speed dynamic balance detection2

    Packing & Delivery
    To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
    FAQ
    Q1.What's your advantage? Why we choose you?
    A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
    2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
    3)We use famouse good quality materials and the best production process

    Q2.What's the Payment?
    A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
    procedure is complex and the fee is high. You can also use Western Union and Paypal.

    Q3.Are you a factory or trading company?
    A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.

    Q4.How long is the warranty period ?
    A:12 months.
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