3 Phase Decanter Centrifuge(Tricanter)
Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China
Language
Shenzhou Machinery - Professional Industrial Centrifuge Machine Manufacturer and Centrifugal Separators Supplier in China
DDGS Dewatering decanter Centrifuge
With the introduction of mandatory measures on the time limit of sewage companies, the management of DDGS in the brewing industry has become a top priority for many manufacturers. At present, the advantages and disadvantages of solid-liquid separation of wine granules play a very important role in the Cray treatment mode. Adopt backward methods such as natural sedimentation filtration and manual bag-making extrusion, which covers a large area, large labor, low efficiency, poor working environment, and difficult to stabilize quality. The application of the Shenzhou DDGS dewatering centrifuge in the brewery will effectively solve this problem.
Technical Characteristics of Shenzhou DDGS Decanter
The DDGS high efficiency centrifuge fully draws on the working principle of the lamella settler. To improve the clarity of the supernatant after centrifuge separation, a certain number of solid particles capturing plates (referred to as spiral plates) are added to the screw conveyor at the clarification section. When the solid suspended particles flow through the spiral ramp, part of them can be effectively attached to the spiral ramp and slide along it into the blades of the screw conveyor to realize continuous slag discharging. Compared with common centrifuges, it can increase 20~30% in solid recovery rate.
The DDGS slurry produced with different raw materials through different processes has different degrees of corrosiveness, such as hydrochloric acid or sulfuric acid used at the acid chemical section, amino acid or acetic acid produced by fermentation. Therefore, the decanter has some requirements on the selection of wear-resistant materials.
The dehydration of solid particles relies mainly on strong centrifugal force, high-torque spin extrusion force (pushing torque), and ultra-long solid particle dehydration length. The centrifuge can generate centrifugal force exceeding 3000G, 30 ~ 50% higher than the screw pushing torque of common centrifuges. The screw pusher torque, and the drum dehydration length is 10 ~ 20% longer than that of common centrifuges.
The ultra-high pushing torque requires a high-torque involute planetary gear differential as the foundation. The differential equipped on the ddgs dewatering centrifuge features high torque, high speed, low heat generation, and excellent heat dispersion, which ensure that the centrifuge can be used for a long time and stably.
What is a Decanter Centrifuge?
Horizontal Bowl centrifuges are also known as decanter centrifuges, centrifugal decanters or simply decanter machines and are primarily used for separation of liquids from appreciable amounts of solids. Decanters can separate over
50% (v/v) solids from liquids on a continuous basis. Typical industrial decanter applications include Crude Oil Tank Bottoms; Waste Oil; Industrial Wastewater; Sludge Dewatering; Fish Meal; WVO/UVO De-Sludging; Paint Sludge; Rendering etc. etc.
How does it work?
A decanter centrifuge separates solids from one or two liquid phases in one single continuous process. This is
done using centrifugal forces that can be well beyond 3000 times greater than gravity. When subject to such forces, the denser solid particles are pressed outwards against the rotating bowl wall, while the less dense liquid phase forms a concentric inner layer. Different dam plates are used to vary the depth of the liquid - the so-called pond - as required.
The sediment formed by the solid particles is continuously removed by the screw conveyor, which rotates at a different speed than the bowl. As a result, the solids are gradually "ploughed" out of the pond and up the conical "beach". The centrifugal force compacts the solids and expels the surplus liquid. The dried solids then discharge from the bowl. The clarified liquid phase or phases overflow the dam plates situated at the opposite end of the bowl.
Horizontal Decanter Centrifuges Centrifuge World offers a wide variety of horizontal continuous cleaning decanter centrifuges which provide effective, low-maintenance solutions to continuous liquid clarifying and / or solids dewatering with advanced process and mechanical performance features.
Decanter centrifuges are extremely versatile and capable of adapting to varying throughput and process and material types. The machines are easy to adjust, require little operator attention, are relatively quiet and feature a small footprint.
Biodiesel Centrifuges: Centrifuge World offers a wide range of manual clean and self-cleaning biodiesel centrifuges process capacities ranging from 1 to 30-gpm.
Welcome all who care engaged in the separation and filtration to work with us,and we are also looking for the qualified world wide agents to provide better service and deep marketing.
Copyright © 2025 Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd - www.lnszjx.com All Rights Reserved.辽ICP备18010813号-1
